Patents Examined by Rakesh Dhingra
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Patent number: 8361276Abstract: An arcless, atmospheric-pressure plasma generating apparatus capable of producing a large-area, temperature-controlled, stable discharge at power densities between about 0.1 W/cm3 and about 200 W/cm3, while having an operating gas temperature of less than 50° C., for processing materials outside of the discharge, is described. The apparatus produces active chemical species, including gaseous metastables and radicals which may be used for polymerization (either free radical-induced or through dehydrogenation-based polymerization), surface cleaning and modification, etching, adhesion promotion, and sterilization, as examples. The invention may include either a cooled rf-driven electrode or a cooled ground electrode, or two cooled electrodes, wherein active components of the plasma may be directed out of the plasma and onto an external workpiece without simultaneously exposing a material to the electrical influence or ionic components of the plasma.Type: GrantFiled: February 11, 2008Date of Patent: January 29, 2013Assignee: Apjet, Inc.Inventor: Gary S. Selwyn
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Patent number: 8361230Abstract: Aspects of the present invention are directed to a mask holder for especially large-surface substrates, especially for the micro-structuring of organic electroluminescent materials (OLED) for the production of OLED screens, displays and the like by means of vacuum-coating processes, with a substrate carrier for receiving the substrate during coating processes, with the substrate carrier comprising one or more magnets and the mask features a frame of magnetic material, such that the frame of the mask is held by means of the magnets of the substrate carrier relative to the substrate to be coated.Type: GrantFiled: April 19, 2006Date of Patent: January 29, 2013Assignee: Applied Materials GmbH & Co. KGInventor: Dieter Manz
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Patent number: 8353988Abstract: Rotating pressure distributor (I) for a carousel-type machine for treating hollow bodies in a plurality of identical treatment stations, comprising two rings, (2) fixed and (3) rotating, in sealing contact, the ring (3) having orifices (6) each adapted for being connected to a station and opening onto the contact face (5) thereof, the ring (2) having at least one aperture (7) which may be connected to a pressure source and opening onto the contact face (4) thereof by being on the trajectory of the orifices (6); grease is spread between the contact faces (4, 5) of the two rings (2, 3) to provide the seal; at least one annular channel (13) covers the annular opening (19) of the joint plane (P) and is connected to the atmosphere; in the channel respective flanges (14) are mutually interlaced without contact with one another, forming chicanes; the channel is filled with grease.Type: GrantFiled: October 10, 2007Date of Patent: January 15, 2013Assignee: Sidel ParticipationsInventors: Laurent Danel, Marc Mouchelet
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Patent number: 8349126Abstract: An apparatus for etching an edge of a wafer includes a chamber, a chuck disposed inside the chamber upon which the wafer is disposed, a plate spaced apart from the wafer and disposed above the wafer, and an edge ring formed along the edge of the wafer and combined with an outer periphery of the plate, wherein the edge ring comprises a ring base spaced a distance apart from the wafer to form a parallel plane with respect to the wafer, and a first ring protrusion protruding from the ring base to insulate the edge of the wafer from a central region of the wafer.Type: GrantFiled: February 23, 2010Date of Patent: January 8, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Chong-Kwang Chang, Oh-Sang Cho, In-Keun Lee, Hyo-Jeong Kim
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Patent number: 8349081Abstract: A gas distributor for a CVD or OVPD reactor comprises two or more gas volumes (1, 2) into each of which opens a feed pipe (3, 4) for a process gas, each gas volume (1, 2) being connected to a plurality of corresponding process gas outlets (6, 7) which open into the bottom (5) of the gas distributor. In order to increase the homogeneity of the gas composition, the two gas volumes (1, 2) comprise pre-chambers (10, 10?, 11) located in a first common plane (8) and a plurality of gas distribution chambers (12, 13) each associated with a gas volume are provided in a second plane (9?) adjacent to the bottom of the gas distributor. The pre-chambers (10, 10?, 11) and gas distribution chambers (12, 13) associated with each gas volume (1, 2) are connected with connection channels (14, 15).Type: GrantFiled: January 5, 2006Date of Patent: January 8, 2013Assignee: Aixtron SEInventors: Markus Reinhold, Peter Baumann, Gerhard Karl Strauch
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Patent number: 8349128Abstract: A method and apparatus for etching a substrate using a spatially modified plasma is provided herein. In one embodiment, the method includes providing a process chamber having a plasma stabilizer disposed above a substrate support pedestal. A substrate is placed upon the pedestal. A process gas is introduced into the process chamber and a plasma is formed from the process gas. The substrate is etched with a plasma having an ion density to radical density ratio defined by the plasma stabilizer.Type: GrantFiled: June 30, 2004Date of Patent: January 8, 2013Assignee: Applied Materials, Inc.Inventors: Valentin N. Todorow, John P. Holland, Michael D. Willwerth
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Patent number: 8343278Abstract: A mask assembly includes a mask frame, the mask frame having an opening and a frame surrounding the opening, a pattern mask on the mask frame, the pattern mask including a pattern portion having at least one pattern overlapping the opening and a welding portion attached to the frame, and at least one support bar crossing the opening and attached to the pattern mask.Type: GrantFiled: February 4, 2010Date of Patent: January 1, 2013Assignee: Samsung Display Co., LtdInventors: Dong-Young Sung, Dae-Sik Jang
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Patent number: 8343308Abstract: A ceiling plate provided at a ceiling portion of a process chamber that may be evacuated to a vacuum is disclosed. The ceiling plate allows microwaves emitted from a slot of a planar antenna member provided along with the ceiling plate to pass through the ceiling plate into the process chamber, and includes plural concave portions provided along a circle on a surface of the ceiling plate, the surface facing toward an inside of the process chamber.Type: GrantFiled: August 20, 2008Date of Patent: January 1, 2013Assignee: Tokyo Electron LimitedInventors: Caizhong Tian, Tetsuya Nishizuka, Kiyotaka Ishibashi, Toshihisa Nozawa
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Patent number: 8337713Abstract: A method for etching a layer over a substrate in a process chamber, wherein the process chamber including a first electrode and a second electrode and the first electrode is disposed opposite of the second electrode is provided. The method includes placing the substrate on the second electrode and providing an etching gas into the process chamber. The method also includes providing a first radio frequency (RF) signal into the process chamber and modulating the first RF signal. The method further includes providing a second RF signal into the process chamber and modulating the second RF signal.Type: GrantFiled: July 7, 2011Date of Patent: December 25, 2012Assignee: Lam Research CorporationInventors: Peter Loewenhardt, Mukund Srinivasan, Andreas Fischer
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Patent number: 8336490Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field to form a plasma generation area airtightly communicating with the process field, an ICP electrode provided to the plasma generation box, and an RF power supply connected to the electrode.Type: GrantFiled: December 28, 2011Date of Patent: December 25, 2012Assignee: Tokyo Electron LimitedInventors: Hiroyuki Matsuura, Toshiki Takahashi, Kohei Fukushima
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Patent number: 8337662Abstract: Plasma confinement rings are adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to substantially reduce polymer deposition on those surfaces. The plasma confinement rings include an RF lossy material effective to enhance heating at portions of the rings. A low-emissivity material can be provided on a portion of the plasma confinement ring assembly to enhance heating effects.Type: GrantFiled: March 24, 2010Date of Patent: December 25, 2012Assignee: Lam Research CorporationInventor: James H. Rogers
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Patent number: 8327795Abstract: A transmission path of microwaves even after a temperature increases, is maintained in an appropriate state. A microwave plasma processing apparatus performs plasma processing on a substrate by exciting gas due to the electric field energy of microwaves emitted from a slot plate of a radial line slot antenna (RLSA). The microwave plasma processing apparatus includes: a processing container in which plasma processing is performed; a microwave source outputting microwaves; a rectangular waveguide transmitting the microwaves outputted from the microwave source; a coaxial converter converting a mode of the microwaves transmitted to the rectangular waveguide; a coaxial waveguide transmitting the microwaves of which the mode is converted by the coaxial converter; a taper-shaped connector attached to an inner conductor of the coaxial waveguide without contacting the slot plate; and an elastic body electrically connecting the taper-shaped connector and the slot plate.Type: GrantFiled: June 18, 2009Date of Patent: December 11, 2012Assignee: Tokyo Electron LimitedInventor: Shinya Nishimoto
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Patent number: 8328945Abstract: An apparatus includes a work piece support for holding and selectively rotating a work piece, a coating delivery apparatus configured to apply a coating material to the work piece, a susceptor positioned adjacent to the work piece support, and a first electron gun configured to direct a first electron beam at the susceptor such that the susceptor radiates heat toward the work piece.Type: GrantFiled: March 12, 2010Date of Patent: December 11, 2012Assignee: United Technologies CorporationInventors: Peter F. Gero, Kevin W. Schlichting, James W. Neal
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Patent number: 8316797Abstract: New and improved microwave plasma assisted reactors, for example chemical vapor deposition (MPCVD) reactors, are disclosed. The disclosed microwave plasma assisted reactors operate at pressures ranging from about 10 Torr to about 760 Torr. The disclosed microwave plasma assisted reactors include a movable lower sliding short and/or a reduced diameter conductive stage in a coaxial cavity of a plasma chamber. For a particular application, the lower sliding short position and/or the conductive stage diameter can be variably selected such that, relative to conventional reactors, the reactors can be tuned to operate over larger substrate areas, operate at higher pressures, and discharge absorbed power densities with increased diamond synthesis rates (carats per hour) and increased deposition uniformity.Type: GrantFiled: June 16, 2009Date of Patent: November 27, 2012Assignee: Board of Trustees of Michigan State University Fraunhofer USAInventors: Jes Asmussen, Timothy Grotjohn, Donnie K. Reinhard, Thomas Schuelke, M. Kagan Yaran, Kadek W. Hemawan, Michael Becker, David King, Yajun Gu, Jing Lu
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Patent number: 8307781Abstract: This surface wave excitation plasma CVD system, along with feeding a material gas including silicon element by feeding the material gas into a chamber 1 from at least one of an upper surface gas introduction conduit and a side surface gas introduction conduit, also activates the material gas with a surface wave excitation plasma and feeds a process gas which initiates chemical reactions within the material gas into the chamber 1 from a process gas introduction conduit 5. A gas feed aperture of the upper surface gas introduction conduit and/or the side surface gas introduction conduit is provided in a position which is closer to the substrate than the gas feed aperture of the process gas introduction conduit.Type: GrantFiled: November 1, 2004Date of Patent: November 13, 2012Assignee: Shimadzu CorporationInventor: Masayasu Suzuki
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Patent number: 8308898Abstract: A tuner for matching impedance includes: a body having a tubular outer conductor and a tubular inner conductor coaxially provided in the outer conductor, the body forming a part of the microwave transmission path; an annular dielectric slug provided between the outer conductor and the inner conductor, the slug being movable along a longitudinal direction of the inner conductor; and a drive mechanism for moving the slug and including a drive part for applying a driving force; a drive transmission part for transmitting the driving force to the slug; a drive guide part for guiding movement of the slug; and a holding part for holding the slug at the drive transmission part, and wherein the drive transmission part, the drive guide part and the holding part are accommodated in the inner conductor.Type: GrantFiled: September 27, 2011Date of Patent: November 13, 2012Assignee: Tokyo Electron LimitedInventors: Shigeru Kasai, Taro Ikeda, Yuki Osada
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Patent number: 8293069Abstract: A inductively coupled plasma apparatus includes reaction chamber in which a substrate is loaded, and a double comb type antenna structure including first linear antennas and second linear antennas respectively arranged horizontally to pass through the reaction chamber inside the reaction chamber. The first and second linear antenna are alternately aligned each other. First ends the first linear antennas are protruded out of the reaction chamber and coupled to each other so as to be coupled to a first induced RF power, and first ends of the second linear antennas are protruded out of the reaction chamber in opposition to the first ends of the first linear antennas and coupled to each other so as to be coupled to a second induced RF power. Plasma uniformity is improved and superior plasma uniformity is maintained by adjusting a distance between antennas according to a size of the substrate.Type: GrantFiled: December 10, 2008Date of Patent: October 23, 2012Assignee: Sungkyunkwan UniversityInventors: Geun-Young Yeom, Kyong-Nam Kim, Seung-Jae Jung
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Patent number: 8282769Abstract: A shower head is provided, in a processing chamber in which a substrate is processed, to face a mounting table for mounting the substrate thereon. The shower head includes: a facing surface that faces the mounting table to supply a gas to the substrate in a form of shower through a plurality of gas injection holes formed on the facing surface; an opposing surface provided opposite to the facing surface; and a plurality of bar-shaped heat transfer columns standing on the opposing surface. Here, the heat transfer columns have varying lengths and/or thicknesses to adjust heat capacities thereof. The heat transfer columns are made of one of aluminum, stainless steel, and copper.Type: GrantFiled: March 8, 2010Date of Patent: October 9, 2012Assignee: Tokyo Electron LimitedInventor: Hachishiro Iizuka
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Patent number: 8282767Abstract: A plasma processing apparatus including a chamber having an inner wall with a protective film thereon and a sample stage disposed in the chamber in which plasma is generated by supplying high-frequency wave energy to processing gas to conduct plasma processing for a sample on the sample stage using the plasma. The apparatus includes a control device which determines, based on monitor values of a wafer attracting current monitor (Ip) to monitor a current supplied from a wafer attracting power source, an impedance monitor (Zp) to monitor plasma impedance viewed from a plasma generating power source, and an impedance monitor (Zb) to monitor a plasma impedance viewed from a bias power supply, presence or absence of occurrence of an associated one of abnormal discharge in inner parts, deterioration in insulation of an insulating film of a wafer attracting electrode, and abnormal injection in a gas injection plate.Type: GrantFiled: February 22, 2011Date of Patent: October 9, 2012Assignee: Hitachi High-Technologies CorporationInventors: Naoshi Itabashi, Tsutomu Tetsuka, Seiichiro Kanno, Motohiko Yoshigai
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Patent number: 8273210Abstract: In the plasma processing apparatus 1, microwaves supplied from a coaxial waveguide 30 are introduced into a processing container 2 via a wavelength-shortening plate 25, a process gas is plasmatized in the processing container 2, and a substrate W is processed using the plasma. In the plasma processing apparatus 1, a dielectric member 45 is disposed at a connecting area between the coaxial waveguide 30 and the wavelength-shortening plate 25. Inside an outer conductor 32 of the coaxial waveguide 30, the dielectric member 45 is disposed to surround a part of a circumference of an inner conductor 31 of the coaxial waveguide 30, and is disposed at any position around the circumference of the inner conductor 31.Type: GrantFiled: October 2, 2008Date of Patent: September 25, 2012Assignee: Tokyo Electron LimitedInventors: Caizhong Tian, Kiyotaka Ishibashi, Toshihisa Nozawa