Patents Examined by Ricardo D Morales
  • Patent number: 11919074
    Abstract: An additive manufacturing method using an inkjet printhead supplied with a binder fluid, said method comprising the steps of: (a) providing a layer of powdered build material including a monomer; (b) selectively jetting the binder fluid onto predetermined regions of the layer of powdered build material, the binder fluid comprising a catalyst; (c) optionally exposing the layer of powdered build material to an energy source to initiate polymerization of the monomer; and (d) optionally repeating steps (a) to (c).
    Type: Grant
    Filed: April 5, 2022
    Date of Patent: March 5, 2024
    Assignee: Memjet Technology Limited
    Inventor: Simon Fielder
  • Patent number: 11920226
    Abstract: Provided is a powder suitable for a magnetic member capable of suppressing noise in a frequency range of 100 kHz to 20 MHz. The powder for a magnetic member contains a plurality of particles 2. The main part of the particle 2 is made of an alloy. The alloy contains B. The content of B in the alloy is 5.0 mass % or more and 8.0 mass % or less. The alloy may further contain one or more elements selected from the group consisting of Cr, Mn, Co, and Ni. The content of these elements is 0 mass % or more and 25 mass % or less. The balance of the alloy is Fe and unavoidable impurities. The alloy contains an Fe2B phase. The area percentage of the Fe2B phase in the alloy is 20 mass % or more and 80 mass % or less.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: March 5, 2024
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Takahisa Yamamoto, Koudai Miura, Toshiyuki Sawada
  • Patent number: 11810698
    Abstract: Magnets and systems, methods, and techniques for manufacturing magnets are provided. In some embodiments, methods of manufacturing magnets comprise providing a rare earth magnetic body, depositing a bead of dysprosium or terbium metal onto a part of the magnetic body to form a magnet; and heat-treating the magnet. In some embodiments, a magnet is provided comprising a magnetic body and a bead of dysprosium or terbium metal. In some embodiments, the magnetic body contains grains of rare earth magnet alloy, and the bead of dysprosium or terbium metal is deposited onto a part only of a surface of the magnetic body.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: November 7, 2023
    Assignee: Dyson Technology Limited
    Inventor: Tuncay Celik
  • Patent number: 11794250
    Abstract: In some examples, a method for additive manufacturing an article, the method including depositing a filament via a filament delivery device to form at least one track of the deposited filament, the at least one track of the deposited filament forming at least a portion of a preform article, wherein the filament includes a sacrificial binder and a powder, wherein the powder includes a plurality of elongated particles with each respective particle defining a longitudinal axis, wherein the longitudinal axes of the plurality of particles are substantially aligned with each other within the at least one track of the deposited filament; removing substantially all the binder from the at least one track of the preform article to form a powder article; and sintering the powder article to form a sintered article.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: October 24, 2023
    Assignee: Rolls-Royce Corporation
    Inventors: Quinlan Yee Shuck, Robert Frederick Proctor
  • Patent number: 11745260
    Abstract: Techniques for using a pin array to support a 3D printed object during sintering are disclosed. An example method includes adjusting pins of a pin array to provide support for a bottom surface of the 3D printed object, and placing the 3D printed object on the pin array. The method also includes placing the 3D printed object and pin array in a sintering oven, and heating the 3D printed object in the sintering oven to sinter the 3D printed object while being supported by the pin array.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: September 5, 2023
    Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
    Inventors: James P. Shields, David A. Champion
  • Patent number: 11731102
    Abstract: The present disclosure provides a purification material for a rare earth metal or rare earth alloy and a preparation method thereof and a purification method for a rare earth metal or rare earth alloy. The purification material includes the following raw materials in mass percentage: 30% to 45% of a tungsten powder, 30% to 50% of a rare earth oxide, 5% to 10% of zirconia, 10% to 15% of a binder, and 1% to 5% of a rare earth hydride.
    Type: Grant
    Filed: September 28, 2022
    Date of Patent: August 22, 2023
    Assignee: GANZHOU CHENGUANG RARE EARTHS NEW MATERIAL CO., LTD.
    Inventors: Shaohua Yang, Hui Li, Ping Huang, Fangsong He, Yao Xie, Guangdong Wu, Kangwei Xie, Guowen Huang, Senlin Ouyang
  • Patent number: 11731199
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus has a plurality of thermally insulative members that float in a volume of heat transfer lubricating fluid in which a X-Y translation mechanism moves to position a platform opposite an ejector. The apparatus also includes a housing having an internal volume in which the platform and X-Y translation mechanism are located. The heat transfer lubricating fluid can be a molten salt, such as a molten fluoride, chloride, or nitrate molten salt. The thermally insulative members can be spheres made of zirconium oxide or zirconium dioxide. The thermally insulative layer formed by the members floating in the fluid protects the X-Y mechanism while the housing helps keep the surface temperature of the object being formed on the platform in an optimal range for bonding of melted metal drops ejected from the ejector to a surface of a metal object being formed on the platform.
    Type: Grant
    Filed: June 5, 2021
    Date of Patent: August 22, 2023
    Assignee: Xerox Corporation
    Inventors: Douglas K. Herrmann, Varun Sambhy
  • Patent number: 11732334
    Abstract: The invention relates to biodegradable, metal alloys, methods for their preparation and applications for their use. The alloys include magnesium and other components, such as, yttrium, calcium, zirconium, and zinc. These elements are alloyed together in specific combinations and amounts in order to achieve an alloy having desired properties and characteristics. In certain embodiments, strontium or cerium may be included as an additive. The resulting alloys are particularly suitable for forming various medical devices for implantation into the body of a patient.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: August 22, 2023
    Assignee: UNIVERSITY OF PITTSBURGH-OF THE COMMONWEALTH SYSTEM OF HIGHER EDUCATION
    Inventor: Prashant N. Kumta
  • Patent number: 11717887
    Abstract: A method is provided for printing a three-dimensional object. The method comprises, depositing a layer of metal powder onto a powder bed of a three-dimensional printer. A liquid is heated to generate a vapor. The liquid is removed from the vapor to dry the vapor by heating the vapor above a condensation temperature of the liquid. The dry vapor is deposited onto the powder bed of the three-dimensional printer.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: August 8, 2023
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel M. Sachs, Paul A. Hoisington, Richard Remo Fontana, Jamison Go, Joseph Johnson, George Hudelson, Cassia Lockwood, Michael Goldblatt
  • Patent number: 11708630
    Abstract: A titanium alloy composition is provided. In weight percent (wt. %), the alloy includes 5.7 to 8.0% vanadium, 0.5 to 1.75% aluminum, 0.25 to 1.5% iron, 0.1 to 0.2% oxygen, up to 0.15% silicon, up to 0.1% carbon and less than 0.03% nitrogen is provided. In one form, the titanium alloy has a 0.2% yield strength between 600 to 850 MPa, an ultimate tensile strength between 700 to 950 MPa, a percent elongation to failure between 20 to 30%, a percent reduction in area between 40 to 80%, a Charpy U-notch impact energy between 30 to 70 J, and/or a Charpy V-notch impact energy between 40 to 150 J.
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: July 25, 2023
    Assignee: Titanium Metals Corporation
    Inventors: Roger Owen Thomas, Steven James, Paul Garratt, Matthew Thomas
  • Patent number: 11707782
    Abstract: The present invention may comprise processes, methods, and systems for powder processing aimed at and characterized in reduction of adsorbed gases, vapors, particulates, and moisture through high-temperature vacuum out-gassing by disintegrating the powder bulk or flow into separate particles. Heat may be transferred to powder particles in vacuum by multiple interactions during intimate contact with heated metal balls within a tube or other container.
    Type: Grant
    Filed: March 10, 2021
    Date of Patent: July 25, 2023
    Inventor: Viktor Samarov
  • Patent number: 11708629
    Abstract: An alloy composition is provided. The alloy composition includes silicon (Si) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, magnesium (Mg) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, chromium (Cr) at a concentration of greater than or equal to about 0.15 wt. % to less than or equal to about 0.3 wt. %, and a balance of the alloy composition being aluminum (Al). The alloy composition has an intermetallic phase content of less than or equal to about 3 wt. %. Methods of preparing the alloy composition and of processing the alloy composition are also provided.
    Type: Grant
    Filed: May 3, 2022
    Date of Patent: July 25, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Arianna T. Morales, Raja K. Mishra, Anil K. Sachdev
  • Patent number: 11702725
    Abstract: A bonding structure includes: a plurality of carbon nanotubes; a first bonded member, and a first metal sintered compact bonding first end portions of the plurality of carbon nanotubes and the first bonded member, wherein the first metal sintered compact enters spaces between the first end portions of the plurality of carbon nanotubes, and bonds to the plurality of carbon nanotubes while covering side faces and end faces of the first end portions of the plurality of carbon nanotubes.
    Type: Grant
    Filed: July 29, 2019
    Date of Patent: July 18, 2023
    Assignee: FUJITSU LIMITED
    Inventors: Shinichi Hirose, Daiyu Kondo
  • Patent number: 11692987
    Abstract: A method of manufacturing a gas sensor for detecting xylene is provided. A method of manufacturing a gas sensor includes reacting a mixed material including a first material containing a cobalt (Co) element and a second material containing a chromium (Cr) element to form a CoCr2O4 hollow structure having a hollow shape.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: July 4, 2023
    Assignee: Korea University Research and Business Foundation
    Inventors: Jongheun Lee, Boyoung Kim, Jiwook Yoon, Kunho Lee
  • Patent number: 11691197
    Abstract: Tantalum powder that is highly spherical is described. The tantalum powder can be useful in additive manufacturing and other uses. Methods to make the tantalum powder are further described as well as methods to utilize the tantalum powder in additive manufacturing processes. Resulting products and articles using the tantalum powder are further described.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: July 4, 2023
    Assignee: GLOBAL ADVANCED METALS USA, INC.
    Inventors: Craig M. Sungail, Aamir Dawood Abid
  • Patent number: 11679436
    Abstract: A method for obtaining a lead-free or low lead content brass billet subjects a mixture of lead-free or low lead content brass chips and graphite powder to extrusion, either direct or inverted. The method obtains lead-free or low lead content brass billets.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: June 20, 2023
    Assignee: ALMAG S.P.A.
    Inventors: Gabriele Gnutti, Marco Bertelli
  • Patent number: 11673191
    Abstract: A method of making a capsule 2 for hot isostatic pressing (HIPing) comprises: (i) selecting a first sheet of metal; (ii) subjecting the first sheet to a forming process, for example die forming, thereby to define a first member 4a of the capsule; (iii) securing said first member to one or more other members thereby to define at least part of a capsule for HIPing.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: June 13, 2023
    Inventors: Byron Williamson, Robert Pagliuso, Alex Rutfield
  • Patent number: 11674754
    Abstract: A method of charging a pre-packaged charge in a metallurgical or refining furnace includes providing a disposable metal container having at least one attachment member and forming a pre-packaged charge by loading scrap material into the metal container. The method also includes releasably coupling the at least one attachment member of the container to a lifting device, and then de-coupling the pre-packaged charge from the lifting device so that the combination of the scrap material and the disposable metal container are charged in the furnace.
    Type: Grant
    Filed: May 14, 2021
    Date of Patent: June 13, 2023
    Assignee: AMERIFAB, INC.
    Inventor: Richard Manasek
  • Patent number: 11673193
    Abstract: A process for additive manufacture of an article including conjoined first and second metals, wherein the first metal includes one of steel and titanium and the second metal includes another of the steel and the titanium. The process comprises arranging an interface layer of a third metal on a substrate of the first metal, wherein the third metal is capable of forming an alloy with the first metal and capable of forming an alloy with the second metal. The process further comprises supplying a consumable form of the second metal to a locus of the interface layer and heating the locus of the interface layer in an non-reactive environment. In this process, the heating fuses the consumable form of the second metal to render a fused form of the second metal and joins the fused form of the second metal to the interface layer.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: June 13, 2023
    Assignee: THE BOEING COMPANY
    Inventors: Daniel Elliott Sievers, Eric Erwin Thomas
  • Patent number: 11667988
    Abstract: The present invention relates to a hot stamped component, a precoated steel sheet used for hot stamping, and a hot stamping process. The hot stamped component of the present invention is provided with a coating of aluminium or an aluminium alloy on at least one surface of the base steel, the coating is produced by interdiffusion between the base steel and a precoating of aluminium or aluminium alloy, and the coating has a thickness of 6 to 26 ?m.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: June 6, 2023
    Assignee: Ironovation Materials Technology Co., Ltd.
    Inventors: Hongliang Yi, Zhiyuan Chang, Zhaoyuan Liu, Dapeng Yang, Xiaochuan Xiong