Abstract: An isostatic pressing canister for use in manufacturing a component by isostatic pressing is described. The canister comprises: a canister wall enclosing an internal cavity, the canister wall having an internal surface facing the internal cavity; a filling point for filling the internal cavity with powdered material, the filling point comprising a hole in the canister; and a structure supported within the internal cavity and located between the hole and the portion of the internal surface opposite the hole. A portion of the internal surface of the canister wall opposite the hole is shaped so that, during the filling of the internal cavity, powdered material falling from the hole and towards the portion of the internal surface is deflected away from the portion of the internal surface. A method of manufacturing a component using the canister is also described.
Type:
Grant
Filed:
February 19, 2021
Date of Patent:
January 31, 2023
Assignee:
ROLLS-ROYCE plc
Inventors:
Alasdair P C Morrison, Ryan D Pitchford, John L Sulley
Abstract: A TiAl alloy member for hot forging includes a substrate made of TiAl alloy, and an Al layer formed on a surface of the substrate, the Al layer containing Al as a main constituent and containing Ti.
Type:
Grant
Filed:
June 17, 2020
Date of Patent:
January 3, 2023
Assignee:
IHI Corporation
Inventors:
Keiji Kubushiro, Masanobu Baba, Yohei Sakakibara, Yutaro Ota
Abstract: A sintered friction material is formed by pressure sintering mixed powder at 800° C. or above, the mixed powder consisting of, in mass %, Cu and/or Cu alloy: 40.0 to 80.0%, Ni: 0% or more and less than 5.0%, Sn: 0 to 10.0%, Zn: 0 to 10.0%, VC: 0.5 to 5.0%, Fe and/or Fe alloy: 2.0 to 40.0%, lubricant: 5.0 to 30.0%, metal oxide and/or metal nitride: 1.5 to 30.0%, and the balance being impurity.
Type:
Grant
Filed:
April 7, 2017
Date of Patent:
December 27, 2022
Assignees:
NIPPON STEEL CORPORATION, FINE SINTER CO., LTD.
Abstract: A method for providing composite phosphate conversion crystal coating, including the steps of: mixing powdered materials with metal oxide particles, thereby providing a composite metal oxide powder including particles of at least one additional powdered material, the at least one additional powdered material providing additional functionality to the phosphate conversion crystal coating; pretreating a substrate by depositing particles of the composite metal oxide powder on the substrate; treating the substrate with a phosphate coating solution, resulting in the composite phosphate conversion crystal coating forming on the substrate which contains fixed particles of the at least one additional powdered material.
Abstract: A three-dimensional printing system for manufacturing three-dimensional articles includes an apparatus, a filtration system, and a controller. The apparatus is a fabrication system that generates ignitable powder dust in an inert atmosphere fluid stream. The filtration system receives the fluid stream and has a plurality of filter units in a parallel arrangement including at least a first filter unit and a second filter unit. The controller is configured to control the filtration unit and to thereby individually operate the plurality of filter units in two states including a filtration state and an oxidation state. When one of the plurality of filter units is operating in the filtration state another of the plurality of filter units is operating in the oxidation state.
Abstract: The object of the present invention is to provide a metal plate capable of manufacturing a deposition mask in which dispersion of positions of through-holes is restrained. A thermal recovery rate is defined as parts per million of a difference a distance between to measurement points on a sample before a heat treatment and a distance therebetween after the heat treatment, relative to the distance therebetween before the heat treatment. In this case, an average value of the thermal recovery rates of the respective samples is not less than ?10 ppm and not more than +10 ppm, and (2) a dispersion of the thermal recovery rates of the respective samples is not more than 20 ppm.
Abstract: A method for manufacturing a three-dimensional shaped object includes a structure shaping step of supplying a shaping material including metal powder or ceramic powder, and supplying a binder to a region corresponding to a structure S of the three-dimensional shaped object to be shaped in the shaping material (step S140), a support shaping step of shaping, with a support material including a resin, a support T supporting the structure S (step S130), and a degreasing step of degreasing the support T and the binder, the support T being in a state of supporting the structure S (step S200).
Abstract: A system including: a polymer substrate with a thermal conductivity of less than 0.5 W/(m-k); a spreader to form a layer of metal particulate on the polymer substrate; a mask applicator to apply a mask to a portion of the layer of metal particulate; and a pulsed irradiation light source to fuse a portion of the layer of metal particulate not covered by the mask.
Type:
Grant
Filed:
April 10, 2017
Date of Patent:
October 11, 2022
Assignee:
Hewlett-Packard Development Company, L.P.
Abstract: Magnet microstructure manipulation in the solid state by controlled application of a sufficient stress in a direction during high temperature annealing in a single-phase region of heat-treatable magnet alloys, e.g., alnico-type magnets is followed by magnetic annealing and draw annealing to improve coercivity and saturation magnetization properties. The solid-state process can be termed highly controlled abnormal grain growth (hereafter AGG) and will make aligned sintered anisotropic magnets that meet or exceed the magnetic properties of cast versions of the same alloy types.
Type:
Grant
Filed:
October 5, 2020
Date of Patent:
September 27, 2022
Assignee:
Iowa State University Research Foundation, Inc.
Inventors:
Iver E. Anderson, Emma Marie Hamilton White, Matthew J. Kramer, Aaron G. Kassen, Kevin W. Dennis
Abstract: A method of making a metallic material includes mechanically alloying base metal with corrosion inhibitor to thereby form an alloy having the base metal and the corrosion inhibitor. A method of preventing corrosion includes providing the alloy to a process environment, allowing the process environment to corrode or crack the alloy to thereby expose the corrosion inhibitor of the alloy to the process environment, allowing a first ionic component of the corrosion inhibitor to be transformed to a second ionic component, and allowing the second ionic component to be repassivated with the alloy to thereby prevent further corrosion or cracking of the alloy.
Type:
Grant
Filed:
March 7, 2019
Date of Patent:
August 16, 2022
Inventors:
Rajeev K Gupta, Mohammad Umar Farooq Khan, Farhan Mirza, Javier Esquivel
Abstract: To provide a method for producing surface-modified metal oxide fine particles, which can produce surface-modified metal oxide fine particles having excellent dispersion stability in dispersion liquids having various compositions; a method for producing improved metal oxide fine particles, suitable as a method for producing metal oxide fine particles to be surface-modified in production of the surface-modified metal oxide fine particles; surface-modified metal oxide fine particles which can be produced by the method for producing surface-modified metal oxide fine particles; and a metal oxide fine particle dispersion liquid including the surface-modified metal oxide fine particles. Surface-modified metal oxide fine particles are produced by a method including coating at least a part of surfaces of metal oxide fine particles with a carboxylic acid compound having a certain structure substituted with an amino group which may be cyclic, and/or carboxylate thereof.
Type:
Grant
Filed:
October 31, 2019
Date of Patent:
August 16, 2022
Assignee:
Tokyo Ohka Kogyo Co., Ltd.
Inventors:
Naozumi Matsumoto, Kazuya Someya, Dai Shiota
Abstract: An aqueous, acidic, anti-corrosion conversion coating composition (in particular, an aqueous, acidic Group IV metal-containing anti-corrosion conversion coating composition) for metal substrates comprising as an additive a catechol compound and/or the reaction products of at least one catechol compound and at least one co-reactant compound having one or more functional groups reactive with the at least one catechol compound, desirably the reaction product of a catechol and an polyamine (e.g., a polyethyleneimine), that enhances the anti-corrosion effects of the conversion coating composition; methods of making and applying the conversion coating compositions and coated metal substrates. The catechol-containing conversion coating composition can be applied to metal substrate surfaces at temperatures as low as below 40° C. and with exposure times of 5 minutes or less. The catechol compound or reaction product thereof can become incorporated into the conversion coating formed on the metal substrate.
Abstract: A method of 3D printing an item, includes printing part of the item in three dimensions on a substrate, reorienting the part with respect to holding means that holds the part or substrate, and printing a further part of the item in three dimensions on the first mentioned part.
Abstract: The present disclosure relates to powder-bed-based additive manufacturing processes. Embodiments thereof may include methods for producing a component from a superalloy. For example, a method for producing a component comprising a superalloy may include: preheating a powder bed comprising particles of a core material coated by a ceramic layer, the core material including alloying constituents of the superalloy and building up the component layer by layer in a powder bed by melting particles with an energy beam. The powder bed may be heated to a temperature below a melting point of the core material before the particles are melted.
Type:
Grant
Filed:
March 10, 2016
Date of Patent:
July 19, 2022
Assignee:
SIEMENS ENERGY GLOBAL GMBH & CO. KG
Inventors:
Frank Heinrichsdorff, Ralph Reiche, Daniel Reznik, Oliver Stier
Abstract: A method includes powder forging and machining a workpiece that is fractured to divide the workpiece into separate components. In a green form in which the workpiece is formed of compacted powdered metal and has a body that is generally shaped as a parallelepiped with a pair of end faces. The body defines a bore, a pair of V-notches and a pair of channels. The V-notches are formed into the bore parallel to the central axis of the bore and cooperate to define a separation plane. Each of the channels is formed in an associated one of the end faces at a location where the separation plane intersects the end face. During forging, the channels are closed but create a stress riser that aids in directing the fracture when the components are separated from one another.
Abstract: The disclosure relates to sintering compositions that can be used in three-dimensional printing or additive manufacturing processes. The sintering compositions generally include one or more metallic iron-containing powders and a minor amount of a boron-containing powder as a sintering aid. Sintered models or products formed from the sintering compositions have substantially improved density and surface roughness values relative to models formed without the boron-containing powder.
Type:
Grant
Filed:
June 7, 2017
Date of Patent:
June 28, 2022
Assignee:
BOARD OF TRUSTEES OF MICHIGAN STATE UNIVERSITY
Abstract: An alloy composition is provided. The alloy composition includes silicon (Si) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, magnesium (Mg) at a concentration of greater than or equal to about 0.55 wt. % to less than or equal to about 0.75 wt. %, chromium (Cr) at a concentration of greater than or equal to about 0.15 wt. % to less than or equal to about 0.3 wt. %, and a balance of the alloy composition being aluminum (Al). The alloy composition has an intermetallic phase content of less than or equal to about 3 wt. %. Methods of preparing the alloy composition and of processing the alloy composition are also provided.
Type:
Grant
Filed:
February 8, 2019
Date of Patent:
June 14, 2022
Assignee:
GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventors:
Arianna T. Morales, Raja K. Mishra, Anil K. Sachdev
Abstract: One embodiment of the present invention is that in samarium-iron-nitrogen magnet powder, a non-magnetic phase is formed on a surface of the samarium-iron-nitrogen magnet phase, and an arithmetic mean roughness Ra of the surface is 3.5 nm or less.
Type:
Grant
Filed:
May 29, 2018
Date of Patent:
June 14, 2022
Assignees:
National Institute of Advanced Industrial Science and Technology, TDK Corporation
Abstract: A process for producing magnetic nanowires of high quality and a good production yield is disclosed. The process comprises sputtering a target of a magnetic material using a plasma, growing nanoparticles from the sputtered matter to magnetic nanoparticles and collecting the magnetic nanoparticles on a substrate in the form of nanowires.
Type:
Grant
Filed:
December 8, 2017
Date of Patent:
June 7, 2022
Inventors:
Ulf Helmersson, Nils Brenning, Sebastian Ekeroth
Abstract: A method for obtaining a lead-free or low lead content brass billet subjects a mixture of lead-free or low lead content brass chips and graphite powder to extrusion, either direct or inverted. The method obtains lead-free or low lead content brass billets.