Patents Examined by Ricardo D Morales
  • Patent number: 11072839
    Abstract: A process for cooling a metal substrate running in a longitudinal direction, said process including ejecting at least one first cooling fluid jet on a first surface of said substrate and at least one second cooling fluid jet on a second surface of said substrate, said first and second cooling fluid jets being ejected at a cooling fluid velocity higher than or equal to 5 m/s, so as to form on said first surface and on said second surface a first laminar cooling fluid flow and a second laminar flow respectively, said first and second laminar cooling fluid flows being tangential to the substrate, said first and second laminar cooling fluid flows extending over a first predetermined length and a second predetermined length of the substrate respectively, said first and second lengths being determined so that the substrate is cooled from a first temperature to a second temperature by nucleate boiling.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: July 27, 2021
    Assignee: ARCELORMITTAL
    Inventors: Makhlouf Hamide, Charles Romberger, Jean-Luc Borean, Marie-Christine Régnier
  • Patent number: 11040397
    Abstract: A sleeve mold for a method of high-throughput hot isostatic pressing micro-synthesis for combinatorial materials includes a honeycomb-array-sleeve and an upper cover, wherein a plurality of single cells are tightly arranged inside the honeycomb-array-sleeve, an exhaust tube is arranged on the upper cover, after the single cells are filled with powder materials, the upper cover is sealed welding on the honeycomb-array-sleeve, and the honeycomb-array-sleeve and the upper cover are both integrally produced by additive manufacturing. According to the method and the sleeve mold, the powder metallurgy hot isostatic pressing process is utilized to prepare small-size bulk combinatorial materials with multiple discrete components rapidly at one time.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: June 22, 2021
    Assignee: CENTRAL IRON AND STEEL RESEARCH INSTITUTE
    Inventors: Haizhou Wang, Yunhai Jia, Lei Zhao, Xuebin Chen, Hui Wang, Man Hu, Guang Feng, Dongling Li, Peng Wang, Xiaojia Li
  • Patent number: 11028463
    Abstract: The invention relates to a high-strength as-cast copper alloy containing tin, with excellent hot-workability and cold-workability properties, high resistance to abrasive wear, adhesive wear and fretting wear, and improved corrosion resistance and stress relaxation resistance, consisting (in wt. %) of: 4.0 to 23.0% Sn, 0.05 to 2.0% Si, 0.005 to 0.6 B, 0.001 to 0.08% P, optionally up to a maximum of 2.0% Zn, optionally up to a maximum of 0.6% Fe, optionally up to a maximum of 0.5% Mg, optionally up to a maximum of 0.25% Pb, with the remainder being copper and inevitable impurities, characterised in that the ratio of Si/B of the element content of the elements silicon and boron lies between 0.3 and 10. The invention also relates to a casting variant and a further-processed variant of the tin-containing copper alloy, a production method, and the use of the alloy.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: June 8, 2021
    Assignee: WIELAND-WERKE AG
    Inventor: Kai Weber
  • Patent number: 11021801
    Abstract: A method to separate and recover at least one metal from a source of oxidized and/or primary and secondary sulfide ores by determining and modifying the values of the dielectric constant of the minerals source.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: June 1, 2021
    Assignee: Quantum Matrix SPA
    Inventor: Guillermo Sebastián Gómez Verdejo
  • Patent number: 10967431
    Abstract: A metal powder for additive manufacturing includes: not less than 0.2 mass % and not more than 1.3 mass % of aluminum; and a balance including copper and an incidental impurity.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: April 6, 2021
    Assignees: DAIHEN CORPORATION, FUKUDA METAL FOIL & POWDER CO., LTD.
    Inventors: Ryusuke Tsubota, Junichi Tanaka, Yohei Oka, Akira Okamoto, Masato Kikukawa, Hiroaki Okubo, Yoshito Nishizawa, Takeshi Maruyama, Motonori Nishida
  • Patent number: 10960486
    Abstract: A method of producing an endless metal ring by butting and welding ends of a steel plate includes a welding process in which, while the ends of the steel plate are heated at a temperature lower than a melting temperature, the ends are pressed against each other and welded by butt welding; and a heat treatment process in which heating is performed at an austenite transformation temperature or lower after the welding process.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: March 30, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Koji Nishida
  • Patent number: 10961612
    Abstract: A method for coiling a metal strip that is heat-treated in a furnace immediately before coiling and fed to a coiler at an outlet speed, and then coiled at the coiler at an elevated temperature. The future outlet speed of the metal strip and the heat losses from the metal strip between the furnace and the coiler are calculated via a predictive model and the furnace is controlled by the predictive model such that the metal strip is coiled at a pre-defined temperature within a maximum deviation of +/?5° C.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: March 30, 2021
    Assignee: Andritz AG
    Inventors: Thomas Hofbauer, Florian Leeber, Walter Kautz, Martin Fein
  • Patent number: 10961609
    Abstract: Cemented carbide contains first hard-phase particles containing WC, second hard-phase particles which contain carbonitride containing at least Ti and Nb, and a metallic binder phase containing an iron-group element. The second hard-phase particle includes a granular core portion and a peripheral portion which covers at least a part of the core portion. The core portion contains composite carbonitride expressed as Ti1-X-YNbXWYC1-ZNZ, where Y is not smaller than 0 and not greater than 0.05 and Z is not smaller than 0.3 and not greater than 0.6. The peripheral portion is different in composition from the core portion.
    Type: Grant
    Filed: April 16, 2018
    Date of Patent: March 30, 2021
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Masato Michiuchi, Kosuke Fukae
  • Patent number: 10927424
    Abstract: Producing direct reduced iron (DRI) having chemically-combined carbon includes providing DRI at a temperature above 400° C., providing a first gas stream including hydrogen and carbon monoxide, passing the first gas stream through a methane forming process to yield a second gas stream containing a higher concentration of methane than the first gas stream; and contacting the second gas stream with the DRI. A system for producing the DRI includes a vessel for containing DRI at a temperature above 400° C., a methane forming reactor containing a catalyst bed for producing methane from a first gas stream containing hydrogen and carbon monoxide, a first conduit to feed a gas stream including hydrogen and carbon monoxide to the methane forming reactor, and a second conduit to feed the second gas stream to the vessel containing the DRI.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: February 23, 2021
    Assignees: HYL TECHNOLOGIES, S. A. DE C.V., DANIELI & C. OFFICINE MECCANICHE S.P.A.
    Inventor: Eugenio Zendejas-Martinez
  • Patent number: 10906103
    Abstract: A composite material comprising a metal matrix and nanocellulose supplement. The metal matrix is formed of a metal base material and may be monolithic throughout the composite material. The nanocellulose supplement improves a material property of the metal matrix and is formed of a nanocellulose supplement material dispersed in the metal base material. Importantly, the nanocellulose supplement material does not become damaged when the composite material is formed.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: February 2, 2021
    Assignee: Honeywell Federal Manufacturing & Technologies, LLC
    Inventors: Wesley Everhart, Benjamin Brown, Dan Bowen
  • Patent number: 10900108
    Abstract: A method for manufacturing a bent article using an aluminum alloy with high strength and excellent corrosion resistance comprises: extruding a cast billet of an aluminum alloy including, by mass, 6.0 to 8.0% Zn, 1.50 to 3.50% Mg, 0.20 to 1.50% Cu, 0.10 to 0.25% Zr, 0.005 to 0.05% Ti, 0.3% or less Mn, 0.25% or less Sr, and the balance Al with inevitable impurities to obtain an extruded material; cooling the extruded material at an average rate of 500° C./min or less immediately after the extrusion processing; subjecting the cooled extruded material to preliminary heating treatment at a temperature within a range of 140 to 260° C. for 30 to 120 seconds within a predetermined time after the extrusion processing; bending the extruded material having undergone the preliminary heating treatment to obtain a bent article; and subjecting the bent article to artificial aging treatment.
    Type: Grant
    Filed: August 13, 2018
    Date of Patent: January 26, 2021
    Assignee: AISIN KEIKINZOKU CO., LTD.
    Inventors: Tomoo Yoshida, Karin Shibata
  • Patent number: 10894290
    Abstract: Molybdenum composites containing silicon and boron for environmental resistance are combined so as to minimize the silicon solid solution in the molybdenum phase. The composites include ratios of molybdenum, silicon, and boron to form three phase mixtures of molybdenum, A15 (Mo3Si), and T2 (Mo5SiB2) or molybdenum, SiO2, and T2 (Mo5SiB2). Beneficial additives, including manganese and strontium aluminosilicate, are included to improve the composite's properties. Manufacturing processes to produce these composites as either powders or solid parts are included.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 19, 2021
    Assignee: Trelleborg Applied Technologies
    Inventors: Peter E. Marshall, Carol Ann M. Wedding, Oliver M. Strbik, III
  • Patent number: 10894997
    Abstract: A process for the recovery of lithium from minerals rich in lithium and phosphate, the process comprising passing an ore containing one or more minerals rich in lithium and phosphate to an acid leach step thereby producing a pregnant leach solution, subjecting the pregnant leach solution to a series of process steps by which one or more impurity elements are removed, and recovering lithium as a lithium containing salt product, wherein the series of process steps by which one or more impurity elements are removed includes a low pH impurity removal step conducted at an elevated temperature for the precipitation of one or more impurities.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: January 19, 2021
    Assignee: LI-Technology Pty Ltd.
    Inventors: Gary Donald Johnson, Mark Daniel Urbani, Nicholas John Vines
  • Patent number: 10894720
    Abstract: Certain exemplary embodiments can provide a reactive nano silicate, which can comprise a silica/acid composite comprising reactive functional groups activated by an intramolecular disturber. The reactive functional groups can comprise at least one of —SiH, —SiOH, silazane, durazane, polysilazane, and spiro silazane. The intramolecular disturber can comprise at least one of Fe2O3, Xe2O, SnO2, Al2O3, SiO2, TiO2, or a rare earth element oxide.
    Type: Grant
    Filed: June 29, 2019
    Date of Patent: January 19, 2021
    Inventors: Nguyen Khe, Vo Hoai Linh
  • Patent number: 10889874
    Abstract: A thick steel plate for high heat input welding and having great heat-affected area toughness and a manufacturing method therefor, comprising the steps of smelting, casting, rolling, and cooling. Chemical composition is properly controlled for the steel plate and satisfies 1?Ti/N?6 and Mg/Ti>0.017, where effective S content in steel=S?1.3 Mg?0.8 Ca?0.34 REM?0.35 Zr, and effective S content in steel: 0.0003-0.003%; finely dispersed inclusions may be formed in the steel plate, and the amount of composite inclusion MgO+Ti2O3+MnS in the steel plate is controlled at a proportion greater than or equal to 5%. The tensile strength of a base material so acquired is ?510 MPa, insofar as welding input energy is 200-400 kJ/cm, the average Charpy impact work of the steel plate at ?40 ° C. is 100 J or more, at the same time, the average Charpy aging impact work of the base material of ½ thickness at ?40° C. is 46 J or more.
    Type: Grant
    Filed: December 8, 2016
    Date of Patent: January 12, 2021
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Jian Yang, Shan Gao, Zhigang Ma, Ruizhi Wang, Caiyi Zhang, Junkai Wang, Guodong Xu, Yunan Wang
  • Patent number: 10886062
    Abstract: Disclosed is a method for preparing a rare-earth permanent magnet. The method includes: preparing an R-T-B-based sintered magnet; applying a first mixture including a light rare-earth element onto the surface of the R-T-B-based sintered magnet and diffusing the first mixture under a vacuum atmosphere to prepare a light rare-earth permanent magnet having the light rare-earth element diffused into a grain boundary; and applying a second mixture including a heavy rare-earth element onto the surface of the light rare-earth permanent magnet and diffusing the second mixture into the grain-boundary under a vacuum atmosphere to prepare a rare-earth permanent magnet.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: January 5, 2021
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Hyung Ju Lee
  • Patent number: 10883160
    Abstract: An alloy includes in weight % based upon the total weight of the alloy: 28-35% Cr; 2.5-4% Al; 0.8-2% Nb; 5.5-7.5% W; 0-0.5% Mo; 0-0.3% Ti; 0.1-0.3% Zr; 0.1-1% Si; 0-0.07% Y; 0-2% Mn; 0-1% Ni; 0-0.05% C; 0-0.015% B; 0-0.02% N; 0.02-0.04 Ce; balance Fe. The alloy includes a recrystallized, equi-axed grain structure, and forms an external alumina scale, and has strengthening particles including Fe2M (M: Nb, W, Mo, and Ti) type C14 Laves-phase, and a BCC ferritic matrix microstructure from room temperature to melting point with less than 1% FCC-phase, less than 1% martensite phase, less than 0.5 wt. % of carbides (MC and M23C6), and at least 1% tensile elongation at room temperature. The alloy provides a creep resistance of greater than 3000 to 15000 h creep rupture life at 750° C. and 50 MPa, or greater than 500 to 5000 h creep rupture life at 700° C. and 100 MPa.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: January 5, 2021
    Assignee: UT-BATTELLE, LLC
    Inventors: Yukinori Yamamoto, Bruce A. Pint, Michael P. Brady
  • Patent number: 10867729
    Abstract: Provided is a method for producing a sintered body that forms a rare-earth permanent magnet, has a single sintered structure and an arbitrary shape, and has easy magnetization axis orientations of different directions applied to the magnet material particles in a plurality of arbitrary regions. This method forms a three-dimensional first molded article from a composite material formed by mixing a resin material and magnet material particles containing a rare-earth substance. The first molded article is then subjected to a deforming force and a second molded article is formed in which the orientation direction of the easy magnetization axis of the magnet material particles in at least the one section of the horizontal cross-section is changed to a direction which differs from the orientation direction of the first molded article. The second molded article is heated to a sintering temperature and kept at the temperature for a period of time.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 15, 2020
    Assignee: NITTO DENKO CORPORATION
    Inventors: Kenichi Fujikawa, Katsuya Kume, Kazuo Ouchi, Toshinobu Hoshino, Masakazu Morimoto, Hirofumi Ono, Katsuyuki Nakabayashi, Miho Yamaguchi, Hiroshi Matsuo, Toshiaki Okuno, Makoto Fujihara, Eiichi Imoto, Hirofumi Ebe, Tomohiro Omure, Izumi Ozeki, Takashi Yamamoto, Yuki Kato, Tomoya Matsuda, Shoichiro Saito
  • Patent number: 10858295
    Abstract: The present invention pertains to high-strength/high-ductility alloys, and in particular, provides high-strength composite particles comprising a ceramic phase and a metal phase, a composite powder, a method for manufacturing composite particles, and a method for manufacturing a composite member. Composite particles including a ceramic phase and a metal phase, wherein the composite particles are characterized in that the porosity is no greater than 45% in area ratio in cross-section, and the area ratio of the metal phase, where the total area of the ceramic phase and the metal phase is 100%, is at least 20%. A composite powder characterized in including a plurality of the composite particles.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: December 8, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Shuho Koseki, Tadashi Furuya, Daiki Shinno, Kenichi Inoue
  • Patent number: 10851435
    Abstract: A dual-hardness clad steel plate. One surface of the steel plate is a high-hardness layer, the other surface of the steel plate is a low-hardness layer, and a combination of atoms is achieved between the high-hardness layer and the low-hardness layer by rolling bonding, wherein Mn13 steel is adopted for the low-hardness layer, and the Brinell hardness of the high-hardness layer is greater than 600. Further disclosed is a production method of the dual-hardness clad steel plate, comprising: 1) respectively preparing a high-hardness layer slab and a low-hardness layer slab; 2) assembling: preprocessing combined faces of the slabs, carrying out peripheral welded sealing on joint faces of the slabs, and carrying out vacuumizing treatment on a composite slab after welded sealing; 3) heating; 4) carrying out composite rolling; 5) cooling; and 6) carrying out thermal treatment, wherein the heating temperature is 1050-1100° C.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: December 1, 2020
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Xiaoting Zhao, Bao Yan, Liandeng Yao, Sihai Jiao, Hongbin Li