Patents Examined by Robert M Kunemund
  • Patent number: 11718909
    Abstract: An assembly for the deposition of silicon nanostructures comprising a deposition chamber, which is defined by a side wall and by two end walls; a microwave generator, which is adapted to generate microwaves inside the deposition chamber; an electromagnetic termination wall, made of a conductor material and reflecting the microwave radiation, which is such as to create a termination for a TE-mode waveguide and is housed inside the deposition chamber; and a substrate-carrier support, which is made of a dielectric material and on which the substrate is housed on which to perform the growth of silicon nanostructures. The substrate-carrier support is arranged inside the deposition chamber above the termination wall.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: August 8, 2023
    Inventor: Fabrizio Palma
  • Patent number: 11713519
    Abstract: An integrated die and crucible system used an integrated die and crucible assembly that allows for improved sapphire sheet growing as result of targeted heat features and controls of the integrated die and crucible system and corresponding systems used to form the integrated die and crucible assembly, which include in part heat plugs, as well specific wall thicknesses about the die and crucibles.
    Type: Grant
    Filed: February 8, 2022
    Date of Patent: August 1, 2023
    Assignee: Sapphire Systems, Inc.
    Inventors: John Outwater, Bradford Shattuck Collins
  • Patent number: 11713518
    Abstract: Provided is a method for forming a chalcogenide thin film, the method including forming a chalcogen element-containing film on a carrier substrate, disposing the chalcogen element-containing film on a silicon wafer, wherein the surface of the silicon wafer and the surface of the chalcogen element-containing film are in contact with each other, performing heat treatment on the silicon wafer and the chalcogen element-containing film at least one time, and removing the carrier substrate. The silicon wafer has a crystal plane of (111).
    Type: Grant
    Filed: January 5, 2022
    Date of Patent: August 1, 2023
    Assignee: POSTECH RESEARCH AND BUSINESS DEVELOPMENT FOUNDATION
    Inventors: Unyong Jeong, Giri Anupam, Geonwoo Kim, Ghorai Arup
  • Patent number: 11713520
    Abstract: An integrated die and crucible system used an integrated die and crucible assembly that allows for improved sapphire sheet growing as result of targeted heat features and controls of the integrated die and crucible system and corresponding systems used to form the integrated die and crucible assembly, which include in part heat plugs, as well specific wall thicknesses about the die and crucibles.
    Type: Grant
    Filed: February 8, 2022
    Date of Patent: August 1, 2023
    Assignee: Sapphire Systems, Inc.
    Inventors: John Outwater, Bradford Shattuck Collins
  • Patent number: 11713515
    Abstract: An ingot includes a first surface, a second surface opposite to the first surface, and a third surface positioned along a first direction and connecting the first surface and the second surface. The ingot includes: a first pseudo single crystal region; an intermediate region containing one or more pseudo single crystal regions; and a second pseudo single crystal region. The first pseudo single crystal region, the intermediate region, and the second pseudo single crystal region are positioned adjacent sequentially in a second direction perpendicular to the first direction. In the second direction, a width of each of the first and second pseudo single crystal regions is larger than a width of the first intermediate region. Each of a boundary between the first pseudo single crystal region and the intermediate region and a boundary between the second pseudo single crystal region and the intermediate region includes a coincidence boundary.
    Type: Grant
    Filed: July 5, 2019
    Date of Patent: August 1, 2023
    Assignee: KYOCERA CORPORATION
    Inventors: Hideyoshi Tanabe, Hitoshi Matsuo
  • Patent number: 11697671
    Abstract: Crystal nucleation, and associated articles, systems, and methods, are generally described.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: July 11, 2023
    Assignee: Massachusetts Institute of Technology
    Inventors: Kripa K. Varanasi, Henri-Louis Girard, Caroline McCue
  • Patent number: 11699769
    Abstract: Disclosed is a method for synthesizing single crystalline molybdenum disulfide via a hydrothermal process that minimizes or eliminates carbon byproducts. The method involves providing two components, including a source of molybdenum and a mineralizer solution, to an inert reaction vessel, heating one zone sufficiently to dissolve the source of molybdenum in the mineralizer solution, and heating a second zone to a lower temperature to allow thermal transport to drive the dissolved material to the second zone, and then precipitate MoS2 on a seed crystal.
    Type: Grant
    Filed: December 31, 2020
    Date of Patent: July 11, 2023
    Assignee: United States of America as represented by the Secretary of the Air Force
    Inventors: James M. Mann, Thomas A. Bowen
  • Patent number: 11695048
    Abstract: A silicon wafer having a layer of oxygen precipitates and method of manufacturing thereof wherein the wafer exhibiting robustness characterized as having a ratio of a first average density from a first treatment that to a second average density from a second treatment is between 0.74 to 1.02, wherein the first treatment includes heating the wafer or a portion of the wafer at about 1150° C. for about 2 minutes and then between about 950 to 1000° C. for about 16 hours, and the second treatment includes heating the wafer or a portion of the wafer at about 780° C. for about 3 hours and then between about 950 to 1000° C. for about 16 hours. The wafer exhibits heretofore unattainable uniformity wherein a ratio of an oxygen precipitate density determined from any one cubic centimeter in the BMD layer of the wafer to another oxygen precipitate density from any other one cubic centimeter in the BMD layer of the wafer is in a range of 0.77 to 1.30.
    Type: Grant
    Filed: April 8, 2021
    Date of Patent: July 4, 2023
    Assignee: SUMCO CORPORATION
    Inventors: Kazuhisa Torigoe, Toshiaki Ono, Shunya Kawaguchi
  • Patent number: 11680334
    Abstract: A method and apparatus for measuring a melt back of a seed in a boule are provided. The method includes lifting a boule once it has been produced using an actuating device onto a support table to automatically manipulate the boule from a furnace to the support table. The melt back of the seed is then automatically measured using a vision system that is installed on an imaging device disposed below the boule.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: June 20, 2023
    Assignee: CRYSTAL SYSTEMS, LLC
    Inventor: John T. MacDonald
  • Patent number: 11680337
    Abstract: A method of forming a film comprises growing, using a deposition system, at least a portion of the film and analyzing, using a RHEED instrument, the at least a portion of the film. Using a computer, data is acquired from the RHEED instrument that is indicative of a stoichiometry of the at least a portion of the film. Using the computer, adjustments to one or more process parameters of the deposition system are calculated to control stoichiometry of the film during subsequent deposition. Using the computer, instructions are transmitted to the deposition system to execute the adjustments of the one or more process parameters. Using the deposition system, the one or more process parameters are adjusted.
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: June 20, 2023
    Assignee: Psiquantum, Corp.
    Inventors: Yong Liang, John Elliott Ortmann, Jr., John Berg, Ann Melnichuk
  • Patent number: 11680335
    Abstract: A method for growing a single crystal silicon ingot by the continuous Czochralski method is disclosed. The melt depth and thermal conditions are constant during growth because the silicon melt is continuously replenished as it is consumed, and the crucible location is fixed. The critical v/G is determined by the hot zone configuration, and the continuous replenishment of silicon to the melt during growth enables growth of the ingot at a constant pull rate consistent with the critical v/G during growth of a substantial portion of the main body of the ingot. The continuous replenishment of silicon is accompanied by periodic or continuous nitrogen addition to the melt to result in a nitrogen doped ingot.
    Type: Grant
    Filed: August 4, 2021
    Date of Patent: June 20, 2023
    Assignee: GlobalWafers Co., Ltd.
    Inventors: Carissima Marie Hudson, Jae-Woo Ryu
  • Patent number: 11680336
    Abstract: A method for growing a single crystal silicon ingot by the continuous Czochralski method is disclosed. The melt depth and thermal conditions are constant during growth because the silicon melt is continuously replenished as it is consumed, and the crucible location is fixed. The critical v/G is determined by the hot zone configuration, and the continuous replenishment of silicon to the melt during growth enables growth of the ingot at a constant pull rate consistent with the critical v/G during growth of a substantial portion of the main body of the ingot. The continuous replenishment of silicon is accompanied by periodic or continuous nitrogen addition to the melt to result in a nitrogen doped ingot.
    Type: Grant
    Filed: August 4, 2021
    Date of Patent: June 20, 2023
    Assignee: GlobalWafers Co., Ltd.
    Inventors: Carissima Marie Hudson, Jae-Woo Ryu
  • Patent number: 11668020
    Abstract: A method for producing a silicon ingot includes withdrawing a seed crystal from a melt that includes melted silicon in a crucible that is enclosed in a vacuum chamber containing a cusped magnetic field. At least one process parameter is regulated in at least two stages, including a first stage corresponding to formation of the silicon ingot up to an intermediate ingot length, and a second stage corresponding to formation of the silicon ingot from the intermediate ingot length to the total ingot length. During the second stage process parameter regulation may include reducing a crystal rotation rate, reducing a crucible rotation rate, and/or increasing a magnetic field strength relative to the first stage.
    Type: Grant
    Filed: July 20, 2021
    Date of Patent: June 6, 2023
    Assignee: GlobalWafers Co., Ltd.
    Inventors: Gaurab Samanta, Parthiv Daggolu, Sumeet Bhagavat, Soubir Basak, Nan Zhang
  • Patent number: 11667538
    Abstract: Techniques for growing crystalline calcium carbonate solids such that the crystalline calcium carbonate solids include a volume of 0.0005 mm3 to 5 mm3, include a slaker to react quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); a fluidized-bed reactive crystallizer that encloses a solid bed mass and includes an input for a slurry of primarily slaked lime, an input for an alkaline solution and carbonate, and an output for crystalline calcium carbonate solids that include particles and an alkaline carbonate solution; a dewatering apparatus that includes an input coupled to the crystallizer and an output to discharge a plurality of separate streams that each include a portion of the crystalline calcium carbonate solids and alkaline carbonate solution; and a seed transfer apparatus to deliver seed material into the crystallizer to maintain a consistent mass of seed material.
    Type: Grant
    Filed: April 21, 2021
    Date of Patent: June 6, 2023
    Assignee: Carbon Engineering Ltd.
    Inventors: Kenton Robert Heidel, David William Keith, Jane Anne Ritchie, Nicholas Vollendorf, Eric Fessler
  • Patent number: 11661672
    Abstract: A method of forming crystalline sheets using a Horizontal Ribbon Growth process, where the sheet of material formed in the process is withdrawn from a crucible in a specified manner to reduce instabilities in the process and to regulate crystal growth dynamics.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: May 30, 2023
    Assignee: CARNEGIE MELLON UNIVERSITY
    Inventors: B. Erik Ydstie, Eyan Peter Noronha
  • Patent number: 11661670
    Abstract: High quality ammonothermal group III metal nitride crystals having a pattern of locally-approximately-linear arrays of threading dislocations, methods of manufacturing high quality ammonothermal group III metal nitride crystals, and methods of using such crystals are disclosed. The crystals are useful for seed bulk crystal growth and as substrates for light emitting diodes, laser diodes, transistors, photodetectors, solar cells, and for photoelectrochemical water splitting for hydrogen generation devices.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: May 30, 2023
    Assignee: SLT Technologies, Inc
    Inventors: Mark P. D'Evelyn, Drew W. Cardwell, Jonathan D. Cook
  • Patent number: 11664428
    Abstract: An object is to provide a nonpolar or semipolar GaN substrate having improved size and crystal quality. A self-standing GaN substrate has an angle between the normal of the principal surface and an m-axis of 0 degrees or more and 20 degrees or less, wherein: the size of the projected image in a c-axis direction when the principal surface is vertically projected on an M-plane is 10 mm or more; and when an a-axis length is measured on an intersection line between the principal surface and an A-plane, a low distortion section with a section length of 6 mm or more and with an a-axis length variation within the section of 10.0×10?5 ? or less is observed.
    Type: Grant
    Filed: April 23, 2021
    Date of Patent: May 30, 2023
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Satoru Nagao, Yusuke Tsukada, Kazunori Kamada, Shuichi Kubo, Hirotaka Ikeda, Kenji Fujito, Hideo Fujisawa, Yutaka Mikawa, Tae Mochizuki
  • Patent number: 11655559
    Abstract: A method for preparing a single crystal silicon ingot and a wafer sliced therefrom are provided. The ingots and wafers comprise nitrogen at a concentration of at least about 1×1014 atoms/cm3 and/or germanium at a concentration of at least about 1×1019 atoms/cm3, interstitial oxygen at a concentration of less than about 6 ppma, and a resistivity of at least about 1000 ohm cm.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: May 23, 2023
    Assignee: GlobalWafers Co., Ltd.
    Inventors: Soubir Basak, Igor Peidous, Carissima Marie Hudson, HyungMin Lee, ByungChun Kim, Robert J. Falster
  • Patent number: 11655560
    Abstract: A method for preparing a single crystal silicon ingot and a wafer sliced therefrom are provided. The ingots and wafers comprise nitrogen at a concentration of at least about 1×1014 atoms/cm3 and/or germanium at a concentration of at least about 1×1019 atoms/cm3, interstitial oxygen at a concentration of less than about 6 ppma, and a resistivity of at least about 1000 ohm cm.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: May 23, 2023
    Assignee: GlobalWafers Co., Ltd.
    Inventors: Soubir Basak, Igor Peidous, Carissima Marie Hudson, Hyungmin Lee, Byungchun Kim, Robert J. Falster
  • Patent number: 11643750
    Abstract: A method of manufacturing synthetic diamond material using a chemical vapour deposition process, and a diamond obtained by such a method are described. The method comprises providing a freestanding synthetic single crystal diamond substrate wafer having a dislocation density of at least 107 cm?2. The synthetic single crystal diamond substrate wafer is located over a substrate holder within a chemical vapour deposition reactor. Process gases are fed into the reactor, the process gases including a gas comprising carbon. Crack-free synthetic diamond material is grown on a surface of the single crystal diamond substrate wafer at a temperature of at least 900° C. to a thickness of at least 0.5 mm and with lateral dimensions of at least 4 mm by 4 mm.
    Type: Grant
    Filed: July 5, 2019
    Date of Patent: May 9, 2023
    Assignee: Element Six Technologies Limited
    Inventors: Ian Friel, Katharine Louise Atkinson, Daniel James Twitchen