Abstract: In a rolling bearing assembly including at least two contact metal surfaces, such as a rolling bearing engaging a housing and a shaft, a homogeneous elastic layer is fixedly applied to one of said contacting surfaces, the outer surface of this layer having high density and extreme smoothness for full intimate contact with the contacting metal surface to avoid fretting corrosion between said contacting metal surfaces.

Abstract: A tool for removing split pin remnants which remain in anchor bores in the upper core plate of a nuclear reactor vessel after removal of guide tube assemblies therefrom, includes an elongated mast having parallel tubular members with handle apparatus at the upper end thereof and carrying at the lower end thereof a ram platform having an upstanding pin removal member. The ram platform is dimensioned to be lowered through any one of the guide tube seating apertures in the upper core plate. A locating plate mounted on the mast above the ram platform seats in the seating aperture and accurately positions the ram platform below the upper core plate with the pin driving member in registry with the pin bore. A hydraulic cylinder is mounted on the mast above the locating plate and has a piston rod extending through the locating plate and fixedly secured to the ram platform for moving it up and down to drive the pin from the bore. Hydraulic fluid is carried to and from the cylinder through the mast tubes.

Abstract: An air gap pipe and a method for forming the same are provided. The air gap pipe includes a non-linear outer pipe and an inner pipe of identical configuration disposed concentrically within the outer pipe. The inner pipe is supported by resilient dimples in the outer pipe. The outer pipe is placed in a condition for receiving the inner pipe by longitudinally cutting the outer pipe in half with a pre-programmed plasma arc or laser cutting apparatus. The two halves of the outer pipe are secured together to provide vents, if necessary, for selective dissipation of heat.

Abstract: An apparatus including a set jig for setting and positioning a door into a door opening portion of a vehicle body which jig is movable to advance and retreat in the direction of the door opening portion and movable in the vehicle length and height directions from a predetermined original point position (corresponding to a normal set position of the door opening) and a position detecting mechanism for detecting deviation in position of the door opening from the normal set position and for adjusting the alignment of the set jig in accordance with the deviation to have it correspond with the actual position of the door opening portion prior to the set jig advancing to set the door.

Abstract: A method of mounting parts to both sides of a main body characterized by moving a carriage at a predetermined speed along a specified path of transport with the main body placed on the carriage; moving a pair of movable tables in synchronism with the carriage in the same direction as the movement thereof, the movable tables being disposed at opposite sides of the transport path and each carrying at least one robot and an assembling device; causing the movable tables to support the main body during the synchronized movement; setting a part held by the robot in a specified position on the main body; attaching the part to the main body by the assembling device; and thereafter delivering the main body from the movable tables onto the carriage. Since the carriage is moved during the assembly of parts, this method assures the assembly line of a high-speed operation.

Abstract: The present invention provides a method for constructing from fiber-composite material complex structures having two or more transversely disposed members. By way of example, a composite turbine blade 10 having an aerofoil 12 and an integrally formed footing 14 can be constructed using this new method, which method comprises the steps of forming from fiber-composite monotape a blank 40 in the general shape of aerofoil 12 with the fibers 18' of the monotape being oriented in a generally spanwise direction, exposing the fibers 18' at the root 42 of the aerofoil blank 40, inserting transversely between the exposed fibers 18' a plurality of foot-forming monotapes 17 to form a transversely meshed, tape and fiber structure 68, filling the voids in the transversely meshed structure with powdered matrix material and hot-pressing the filled-in structure 70 substantially according to the desired final shape of the fiber-composite turbine blade.

Abstract: To service an engine, it is frequently determined that a cylinder liner and piston must be replaced. Removal is difficult and time consuming if the piston is first removed through the liner and the liner is then grasped from below and pulled from the block. A method includes inserting a tool into a bore of the liner and expanding the tool into a frictional fit against the liner. A force is applied on the tool to forcibly move the liner. The piston and associated rings and rod are held in place in the liner by a partial vacuum for removal with the liner as a complete unit.

Abstract: A dual alloy cooled turbine is manufactured by casting a hollow cylinder of first nickel-base alloy material with high creep resistance to produce directionally oriented grain boundaries. A preform of a second nickel-base alloy material with high tensile strength and high low-cycle-fatigue strength is diffusion bonded into the bore of the hollow cylinder by subjecting the cylinder and preform to hot isostatic pressing. The resulting cylindrical block is cut into thin precisely flat wafers. A plurality of alignable holes for forming fluid cooling passages are photochemically etched into the individual wafers. The wafers then are laminated by vacuum diffusion bonding techniques, with the holes aligned to form fluid cooling passages. The resulting laminated block is machined to produce the turbine wheel with turbine blades through which the cooling passages extend.

Abstract: Manufacture of a workpiece from a creep-resistant nickel superalloy which is hardened by means of an oxide dispersion, by a powder-metallurgical process in which the mechanically alloyed powder is subjected to an isothermal or quasi-isothermal hot-rolling operation, in the course of which the powder particles are converted into a flake-shaped form with a pronounced longitudinal axes, and the rolled powder is introduced into a steel container and is compressed by isostatic hot-pressing. The workpiece is afterwards subjected to an annealing treatment which is designed to develop a coarse grain size. A preferred embodiment comprises the introduction of the powder into the mold or container in an oriented manner, in order to obtain a stratified packing of the powder, and an annealing treatment which is designed to develop a coarse grain size and is performed as a zone-annealing treatment.

Abstract: A method for forming small-orifices 20 in the face plate 10 of an injector 12, especially a liquid propellant injector for a rocket engine. A stainless steel base plate is given a first layer 28 of electrodeposited Ni and fuel feed passages 24 and 26, respectively, are formed therethrough for fuel and oxidizer transfer. The feed passages 24 and 36 are filled with wax and silver is worked into the surface of the wax to permit electrodeposition of face plate 10. Connecting bores 42 to the perforations are made through the face plate nickel layer 40. Plastic mandrels 44 are fabricated, having legs 46 with support sections 48 and orifice-forming sections 50 and coupling tabs 54 for tying the legs 46 together. The support legs 48 of the mandrels 44 are inserted in the connecting bores for support and another layer 60 of Ni is electrodeposited to enclose the orifice-forming sections 50 of the mandrel legs 46.

Abstract: An apparatus for inserting electronic elements comprises: a board positioning means having a pair of rails disposed on an X-Y table, the board positioning means being adapted to fix and position a board which is fed thereto along the rails; an element supply means having a plurality of element supply units each adapted to feed to its element supply position an electronic element to be inserted in the board, the element supply units being arranged such that their element supply positions are placed in one or a plurality of rows; a plurality of chucks each formed such as to correspond to the configuration and size of the associated electronic elements to be inserted; an inserting head having a holder mechanism and adapted to detachably support one of the chucks by the holder mechanism and to reciprocatively move between a chuck exchanging position and element supply and insertion positions; and a chuck exchanging means including a chuck unit in which the chucks are arranged on an index-movable plate and a chuck

Abstract: Apparatus for the transfer of a module, the module including an outer casing in which is held the stator stage and a turbine rotor constituted by disks supporting blade rows, the disks being held by tie bolts, the apparatus having a holding device of the outer casing on the balancing machine, a temporary interconnection means of the disks of the turbine, and a transport device ensuring the securing of the turbine disks after withdrawal of the holding device.

Abstract: There is disclosed a method for fabricating a passive solar water heater having a heat absorber and storage tank within an insulative housing. The housing is formed in a mold as a unitary structure having an exterior shell and a curved insulative interior covered with a reflective inner surface. The tank rests in a trough in the housing and is secured by a mounting which prevents heat conduction to the environment. The shell material may be fiberglass and the insulative material may be expanded polymeric material.

Abstract: Sleeves inserted in the coolant conductors of a steam generator of a nuclear-reactor plant are rolled by remotely controlled apparatus minimizing the time which personnel must spend within the radioactive environment of the channel head of the steam generator. A sleeve is rolled by a tube provided with rolls which are normally retracted and which, during a rolling operation, are extended into rolling engagement with the sleeve by a rotating tapered mandrel. The mandrel advances into the tube rotating the rolls while progressively increasing the pressure between the rolls and the sleeve. The sleeve is rolled near its upper end and also at its lower end in its region which is within the tube sheet by upper and lower rolling tools. The tube carrying the rolls is moved into the sleeve by a remotely controlled drive. The drive is a low voltage motor for the upper tool and a hydraulically driven piston for the lower tool.

Abstract: A method for assembling an enclosed type compressor is disclosed, wherein the compressor comprises an electric motor and a compressor pump directly coupled with the electric motor, both enclosed in a casing. A center-adjusting plate having a through hole at the center is provided between the electric motor and the compressor pump. The center-adjusting plate is disposed perpendicular to the central axis of the internal surface of the stator of the electric motor. The rotor of the electric motor is coupled with the compressor pump and the combination thus obtained is secured to the center-adjusting plate in a manner such that the central axes of the rotor and the internal surface of the stator are aligned with each other. The stator can be secured to the internal surface of the casing in a force fit, shrink fit and the like manner. The center adjusting plate can be secured to the casing by laser welding.

Abstract: The invention pertains to a process and a device for the production of pocket cages for roller bearings. The starting material is a cup-shaped blank or a tube, and the lateral surfaces of the cage are cut at the same time that the rolling element pockets are stamped out. In this way a work step on a separate processing machine is eliminated.

Abstract: Apparatus for and a method of repairing or protecting an exhaust box or pipe of a motor vehicle are described. The apparatus comprises a flexible sheet having an outer stainless steel layer and an inner sealing layer. The flexible sheet is wrapped around the area of the exhaust box (or pipe) to be reinforced or repaired and secured in place with a Jubilee clip fastening arrangement attached to receiving members provided on the outer layer so that a seal is provided between the inner layer and the area to be protected or repaired.

Abstract: A guide for aligning pickets during the building of a picket fence includes a beam having a lower straightedge against which the tops of the pickets may be abutted during installation. The beam has a length approximately that of the typical distance between adjacent fence posts. The "picket end" of the beam is supported on the top of the last placed picket, with the beam face resting on the picket top, and front and rear legs at the picket end straddle the placed picket and the top rail and are spaced apart a distance equivalent to the thickness of the rail and picket to stabilize that end in the proper supported position. At the "rail end" of the beam, stabilizing legs are spaced apart a distance equivalent to the thickness of the rail; and a spacer block adjustably mounted between these legs rests on the top rail and establishes the rise of the beam at this rail end of the guide.

Abstract: An improved method of making an airfoil includes stacking plies in two groups. A separator ply is positioned between the two groups of plies. The groups of plies and the separator ply are interconnected to form an airfoil blank. The airfoil blank is shaped, by forging or other methods, to have a desired configuration. The material of the separator ply is then dissolved or otherwise removed from between the two sections of the airfoil blank to provide access to the interior of the airfoil blank. Material is removed from inner sides of the two separated sections to form core receiving cavities. After cores have been placed in the cavities, the two sections of the airfoil blank are interconnected and the shaping of the airfoil is completed. The cores are subsequently removed from the completed airfoil.

Abstract: A tool bit for facilitating the application of a cigar lighter socket to an apertured mounting plate in an automobile, comprising a driving member having a shank receivable in the chuck of a power tool, and a separate shouldered plug member carried by the driving member and having a portion receivable in the mouth of the cigar lighter socket for the purpose of rotatably driving the same. Threads at the rear of the socket are screwed into mating threads of a clamping shell which is usually hand-held at the rear of the panel. The driving member and plug member can rotate with respect to one another against the action of a spring-charged clutch or detent on the members. When the plug member is inserted into the socket mouth it becomes keyed to the socket and effects a rotation of the same as power is applied to the driving member. When the desired torque is reached, the clutch slips, thereby insuring against overtightening and possible damage to the parts.