Abstract: The invention described herein pertains generally to a process for making boric acid free flux compositions in which boric acid and/or borax is substituted with a molar equivalent amount of potassium tetraborate tetrahydrate. In some embodiments, a phthalocyanine pigment is used to affect a color change at activation temperature.

Abstract: A method for using a build plate including a reusable supporting platform for additive manufacturing of a component is disclosed. The method may include additive manufacturing the reusable supporting platform on a top surface of a base of the build plate, and additive manufacturing a first component on the second surface of the reusable supporting platform. The method may also include separating the first component from the build plate at the second surface of the reusable supporting platform, thereby exposing a new surface of the body of the reusable supporting platform. Additionally, the method may include additive manufacturing at least a second component on the new surface of the reusable supporting platform. The reusable supporting platform may include a body including a first surface coupled to the top surface of the base of the build plate, and a second surface configured to support a component to be formed by additive manufacturing and for separation of the component from the build plate.

Abstract: The invention described herein pertains generally to boric acid free flux composition in which boric acid and/or borax is substituted with a molar equivalent amount of potassium tetraborate tetrahydrate. In some embodiments, a phthalocyanine pigment is used to effect a color change at activation temperature.

Abstract: Methods and systems for casting and thermoplastically forming bulk metallic glass articles are described. A molten alloy can be fed into a mold with a three-dimensional shape and a cavity. The mold is configured such that multiple two-dimensional cross sections of the cavity of the mold are different from one another in multiple first mathematical planes intersecting the cavity displaced from one another in a direction normal to the mathematical planes intersecting the cavity. Cooling the molten alloy in the mold provides one or more near net shape bulk metallic glass castings, can be thermoplastically formed using forms at a temperature above Tg to provide a bulk metallic glass article with a desired final shape.

Abstract: An abrasion-resistant steel material excellent in fatigue characteristics having a composition (in mass %) comprising 0.30 to 0.90% of C, 0.05 to 1.00% of Si, 0.10 to 1.50% of Mn, 0.003 to 0.030% of P, 0.001 to 0.020% of S, from 0.10 to 0.70% of Nb, and containing depending on necessity one or more of 1.50% or less of Cr, 0.50% or less of Mo, 0.50% or less of V, 2.00% or less of Ni, 0.10% or less of Ti, and 0.0050% or less of B, the balance Fe and unavoidable impurities, a metallic structure after a temper heat treatment having a Nb-containing carbide dispersed therein, the Nb-containing carbide particles having a particle diameter of 1.0 mm or more that is controlled to 200 particles per mm2 or more, and a maximum particle diameter Dmax of Nb-containing carbide particles in 103 mm3 that is controlled to 18.0 mm or less.

Abstract: Provided are an austenitic steel having excellent machinability and ultra-low temperature toughness in a weld heat-affected zone including 15 wt % to 35 wt % of manganese (Mn), carbon (C) satisfying 23.6C+Mn?28 and 33.5C?Mn?23, 5 wt % or less (excluding 0 wt %) of copper (Cu), chromium (Cr) satisfying 28.5C+4.4Cr?57 (excluding 0 wt %), and iron (Fe) as well as other unavoidable impurities as a remainder, wherein a Charpy impact value of a weld heat-affected zone at ?196° C. is 41 J or more, and a method of manufacturing the steel. According to the present invention, a low-cost ultra-low temperature steel may be obtained, a stable austenite phase may be formed at low temperature, carbide formation may be effectively suppressed, and a structural steel having excellent machinability and ultra-low temperature toughness in a weld heat-affected zone may be provided.

Abstract: A method of fabricating an object by additive manufacturing is provided. The method includes irradiating a portion of powder in a powder bed, the irradiation creating an ion channel extending to the powder. The method also includes applying electrical energy to the ion channel, wherein the electrical energy is transmitted through the ion channel to the powder in the powder bed, and energy from the irradiation and the electrical energy each contribute to melting or sintering the portion of the powder in the powder bed.

Abstract: A method for laser shock peening (LSP) to uniformly strengthen metallic components uses varied square-spot LSP with stagger multiple-layer. Each layer is subjected to square-spot LSP treatment, without overlapping. The length of square-spot in the first layer is larger than those in the second layer and third layers, and the length of square-spot in the second layer is equal to that in the third layer. The first layer treated by LSP is used to reduce deeper localized compressive residual stress, and the second and third layers imparted by square-spot LSP with staggered distance are used to eliminate of the boundary effect and decrease surface roughness.

Abstract: The invention relates to a method for producing a green compact composite comprising at least a first partial green compact and a second partial green compact, wherein, within one pressing cycle, a powder is introduced into a filling chamber and then separated into a first partial quantity and into a second partial quantity, and, within the same pressing cycle, the respective partial quantities are pressed to form a first partial green compact and a second partial green compact and the partial green compacts are amalgamated after the pressing, wherein the amalgamation forms a press fit between the first partial green compact and the second partial green compact and produces a predetermined breaking point in the green compact composite. Furthermore, the invention proposes a green compact composite, a sintered component and also a press, each of which can be based on the proposed method.

Abstract: Stainless steel that has excellent formability and ridging resistance and can be produced with high productivity is provided. The stainless steel comprises: a chemical composition containing, in mass %, C: 0.005% to 0.050%, Si: 0.01% to 1.00%, Mn: 0.01% to 1.0%, P: 0.040% or less, S: 0.010% or less, Cr: 15.5% to 18.0%, Ni: 0.01% to 1.0%, Al: 0.001% to 0.10%, and N: 0.005% to 0.06%, with a balance being Fe and incidental impurities; and a microstructure containing a martensite phase of 1% to 10% in volume fraction with respect to a whole volume of the microstructure.

Abstract: A method of manufacturing an ultrasonic transmission component of an ultrasonic surgical instrument includes forming, via additive manufacturing, a waveguide, including a body portion, a curved blade extending distally from the body portion, and a lumen extending through a portion of the body portion and a portion of the curved blade. Another method of manufacturing an ultrasonic transmission component of an ultrasonic surgical instrument includes forming, via additive manufacturing, a waveguide, including a body portion and a blade extending distally from the body portion. At least one of the body portion or the blade defines a varied density.

Abstract: The present invention provides a cold-rolled and annealed steel sheet with a strength greater than 1200 MPa, the composition of which includes, the contents being expressed by weight: 0.10%?C?0.25%, 1%?Mn?3%, A?0.010%, Si?2.990%, S?0.015%, P?0.1%, N?0.008%, it being understood that 1%?Si+Al?3%, it being understood that Cr+3Mo?0.3%, Ti in an amount such that Ti/N?4 and Ti?0.040%. A balance of the composition includes iron and inevitable impurities resulting from the smelting. The microstructure of the steel includes 15 to 90% bainite, the remainder includes martensite and residual austenite.

Abstract: The present invention relates to a methods, computer program products, program elements, and apparatuses for forming a three-dimensional article through successively depositing individual layers of powder material that are fused together so as to form the article. The method comprising the steps of providing at least one electron beam source emitting an electron beam for at least one of heating or fusing the powder material, where the electron beam source comprises a cathode and an anode, and varying an accelerator voltage between the cathode and the anode between at least a first and second predetermined value during the forming of the three-dimensional article.

Abstract: The present invention relates to an Al—Zn alloy with improved strength and elongation comprising more than 20 parts by weight of zinc relative to the total weight of the alloy and comprising discontinuous precipitates or lamellar precipitates, formed forcibly in 5% or more per unit area. According to the present invention, the tensile strength and the elongation of an Al—Zn alloy are simultaneously improved.

Abstract: A process for producing a high-grade steel tube includes the steps of: providing a tubular blank of an austenitic high-grade steel, wherein the high-grade steel comprises in weight % no more than 0.02% carbon, no more than 1.0% manganese, no more than 0.03% phosphor, no more than 0.015% sulfur, no more than 0.8% silicon, no more than 17.5% t to 18.5% nickel, no more than 19.5% to 20.5% chromium, no more than 6.0% to 6.5% molybdenum, no more than 0.18% to 0.25% nitrogen, no more than 0.5% to 1.0% copper, and a remainder of iron and unavoidable impurities; and cold-forming the blank into a tube.

Abstract: An additively manufactured (AM) structure includes a removal plane extending therein defining an object thereabove. The AM structure also includes at least one datum structure coupled relative to the AM structure. Each datum structure includes a vertical reference plane for guiding a cutting element to remove the object from a remaining portion of the AM structure through the removal plane. The vertical reference plane is horizontally coplanar with the removal plane of the AM structure. The datum structures allow for accurate object cuts regardless of whether an AM build platform is horizontal or non-planar.

Abstract: There is provided a sintered bearing having high rotational accuracy and low rotational fluctuation. This bearing includes a bearing surface (4a), and is made of a sintered compact (4?) produced by molding and sintering a raw material powder (10) containing a partially diffusion-alloyed powder (11) in which a copper powder (13) is partially diffused on a surface of an iron powder (12), a tin powder (14) as a low-melting-point metal powder, and a graphite powder as a solid lubricant powder. The sintered bearing has a radial crushing strength greater than or equal to 300 MPa.

Abstract: A method of manufacturing an ultrasonic transmission component of an ultrasonic surgical instrument includes forming, via additive manufacturing, a waveguide, including a body portion, a curved blade extending distally from the body portion, and a lumen extending through a portion of the body portion and a portion of the curved blade. Another method of manufacturing an ultrasonic transmission component of an ultrasonic surgical instrument includes forming, via additive manufacturing, a waveguide, including a body portion and a blade extending distally from the body portion. At least one of the body portion or the blade defines a varied density.

Abstract: A resistance welded steel pipe is provided. A hot-rolled steel sheet having a composition containing, in mass %, C: 0.025 to 0.168%, Si: 0.10 to 0.30%, Mn: 0.60 to 1.90%, and one or at least two selected from Ca, Nb, V, and Ti such that Pcm is 0.20 or less is subjected to continuous cold roll forming to obtain a pipe-shaped body. Tapered grooves are formed in the steel sheet such that the ratio of the tapered portions to the wall thickness of the steel sheet is 10 to 80%. Then end surfaces of the pipe-shaped body are butted against each other and subjected to electric resistance welding. Ultrasonic waves are transmitted toward the electric resistance weld surface such that a beam width is within the range of 0.1 to 4.0 mm, and the reflected waves are used for ultrasonic flaw detection using an ultrasonic flaw detector.

Abstract: Novel recycled aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising recycled aluminum for use in the impact extraction process.