Patents Examined by William T. Leader
  • Patent number: 7704365
    Abstract: In order to make plating thickness uniform in a metal plating apparatus, a metal plating apparatus capable of performing metal plating to a uniform thickness is provided by aligning lines of electric force uniformly and in parallel by disposing a pair of conductive perforated plates 20a and 20b, which are electrically connected to each other, between plating metals 16 immersed in a plating solution and an object 18 to be plated.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: April 27, 2010
    Assignee: International Business Machines Corporation
    Inventors: Johji Nakamoto, Tatsuji Yamada
  • Patent number: 7645372
    Abstract: This invention relates to a method for removing thallium from a zinc-containing solution. In particular, the method relates to the purification with metallic zinc powder of a solution going to the electrolytic production of zinc. In this method, thallium is removed by means of a lead compound in the solution purification stage, either during the final purification stage or in a purification stage in which cadmium is precipitated.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: January 12, 2010
    Assignee: Outotec Oyj
    Inventor: Aimo Järvinen
  • Patent number: 7641783
    Abstract: A stable FePt plating solution is provided. Further, a process for electroplating is provided for producing an FePt magnetic material having an especially strong coercive force and excellent properties by using the plating solution. The plating solution contains ionic Fe, ionic Pt, and a complex agent, at a molar ratio (Fe/Pt) of the ionic Fe to the ionic Pt ranging from 0.75 to 3.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: January 5, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shigeru Ichihara, Tohru Den, Nobuhiro Yasui
  • Patent number: 7641781
    Abstract: In a method for coating a substrate, and a coated object, in a first step, in an external current-less or electrolytic manner, nickel and/or cobalt and/or platinum are deposited on a substrate in a deposition bath. In the deposition bath, particles are additionally suspended which contain at least one metal selected from Mg, Al, Ti, Zn and no Cr, the particles becoming occluded in the coating. In a second step, the actual protective layer is produced by heat treatment. The coating of component parts may be used for aircraft turbines or gas turbines or for garbage incineration systems having temperature-resistant protective layers against high temperature corrosion.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: January 5, 2010
    Assignee: MTU Aero Engines GmbH
    Inventors: Andreas Dietz, Gebhard Klumpp, Juergen Olfe
  • Patent number: 7638026
    Abstract: This is a single stage process for treating spent nuclear fuel from light water reactors. The spent nuclear fuel, uranium oxide, UO2, is added to a solution of UCl4 dissolved in molten LiCl. A carbon anode and a metallic cathode is positioned in the molten salt bath. A power source is connected to the electrodes and a voltage greater than or equal to 1.3 volts is applied to the bath. At the anode, the carbon is oxidized to form carbon dioxide and uranium chloride. At the cathode, uranium is electroplated. The uranium chloride at the cathode reacts with more uranium oxide to continue the reaction. The process may also be used with other transuranic oxides and rare earth metal oxides.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: December 29, 2009
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: James L. Willit, John P. Ackerman, Mark A. Williamson
  • Patent number: 7635421
    Abstract: An electrolytic apparatus for an oxide electrolytic method includes an interior of an electrolytic vessel, a common cathode and two types of anodes different in shape and arrangement, a first electrolysis controller is connected between the cathode and the first anode, and a second electrolysis controller is connected between the cathode and the second anode. The electrolytic processing of the substance in the electrolytic vessel is carried out such that a pair of the cathode and one of the anodes is used for main electrolysis and a pair of the cathode and the other anode is used for auxiliary electrolysis. By this apparatus, prevention of the ununiform distribution of the electrodeposit, improvement of the processing speed and improvement of the durability of the crucible are achieved, whereby the recycling of spent nuclear fuels based on the nonaqueous reprocessing method is made feasible in a commercial scale.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: December 22, 2009
    Assignee: Japan Nuclear Cycle Development Institute
    Inventors: Kenji Koizumi, Nobuo Okamura, Tadahiro Washiya, Shinichi Aose
  • Patent number: 7578921
    Abstract: An article of manufacture and a process for making the article by generating corrosion-, heat- and abrasion-resistant ceramic coatings comprising titanium and/or zirconium dioxide using direct and alternating current on anodes comprising aluminum and/or titanium. Optionally, the article is coated with additional layers, such as paint, after deposition of the ceramic coating.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: August 25, 2009
    Assignee: Henkel KGaA
    Inventor: Shawn E. Dolan
  • Patent number: 7578919
    Abstract: A high-voltage capacitive electrostatic device is used to improve the performance of membrane-separation processes, particularly reverse-osmosis units, wherein species of a given ionic polarity are separated from water. The device is immersed in the water flowing across the membranes and is operated continuously at very high voltages, preferably greater than 30,000 volts DC. The charge on the wetted surface of the suspended particles is altered by the electrostatic field so generated and is found to reduce biofilm formation, thereby materially enhancing the performance of the membrane-separation system. The application of high-voltage electrostatic fields is also found to reduce corrosion of metallic surfaces in the system.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: August 25, 2009
    Inventors: M. Michael Pitts, Jr., Rodrigo F. V. Romo
  • Patent number: 7578920
    Abstract: An electrolytic processing apparatus can detect the end point of electrolytic processing stably with high precision and with a relatively simple construction. The electrolytic processing apparatus includes: a processing electrode which can come close to or into contact with a processing object; a feeding electrode for feeding electricity to the processing object; a fluid supply section for supplying fluid between the processing object and at least one of the processing electrode and the feeding electrode; a processing power source for applying a voltage between the processing electrode and the feeding electrode; a drive section for causing relative movement between the processing object and at least one of the processing electrode and the feeding electrode; and an eddy current sensor for detecting the thickness of the processing object from a change in eddy current loss. The sensor is disposed not in contact with (or separately) by an insulator from the processing electrode and/or the feeding electrode.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: August 25, 2009
    Assignee: Ebara Corporation
    Inventors: Ikutaro Noji, Hozumi Yasuda, Takeshi Iizumi, Kazuto Hirokawa, Itsuki Kobata
  • Patent number: 7569131
    Abstract: A method for multi-layer electrodeposition in a single bath is also provided. A substrate is immersed in a bath. An electrodeposition operation is initiated for depositing a first layer of material on the substrate. The electrodeposition operation includes agitating the bath and applying current pulses. The electrodeposition operation is later altered for depositing a second layer of material on the first layer, where the second layer is of a different composition than the first layer. In the altered mode, the current density is changed for altering a composition of material deposited on the substrate, the duration and/or frequency of the current pulses are altered, and the bath is agitated at a different rate of agitation.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: August 4, 2009
    Assignee: International Business Machines Corporation
    Inventors: April Dawn Hixon-Goldsmith, Matthew Walter Last, Murali Ramasubramanian, Rolf Beatus Schaefer
  • Patent number: 7569132
    Abstract: An article of manufacture and a process for making the article by the anodization of aluminum and aluminum alloy workpieces to provide corrosion-, heat- and abrasion-resistant ceramic coatings comprising titanium and/or zirconium oxides, and the subsequent coating of the anodized workpiece with polytetrafluoroethylene (“PTFE”) or silicone containing coatings. The invention is especially useful for forming longer life PTFE coatings on aluminum substrates by pre-coating the substrate with an anodized layer of titanium and/or zirconium oxide that provides excellent corrosion-, heat- and abrasion-resistance in a hard yet flexible film.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: August 4, 2009
    Assignee: Henkel KGaA
    Inventor: Shawn E. Dolan
  • Patent number: 7560014
    Abstract: A method is provided for electroplating a high temperature coating onto an airfoil. The method includes providing a shield having a recess defining one or more walls conforming to the shape of at least a portion of a pressure side and a suction side of the airfoil to be electroplated, introducing the portions of the pressure side and the suction side of the airfoil to be electroplated into the recess of the shield, attaching an anode and cathode to the airfoil, submerging at least the shield and the portions of the pressure side and the suction side of the airfoil to be electroplated into an electroplating tank containing an electrolyte, and electroplating a coating of a high temperature resistant metal onto the portions of the pressure side and the suction side of the airfoil to be electroplated to a predetermined minimum thickness.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: July 14, 2009
    Assignee: General Electric Company
    Inventors: Michael Rucker, Bhupendra K. Gupta
  • Patent number: 7553401
    Abstract: A method and apparatus for establishing more uniform deposition across one or more faces of a workpiece in an electroplating process. The apparatus employs eductors in conjunction with a flow dampener member and other measures to provide a more uniform current distribution and a more uniform metal deposit distribution as reflected in a coefficient of variability that is lower than conventional processes.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: June 30, 2009
    Assignee: Faraday Technology, Inc.
    Inventors: Lawrence E. Gebhart, Jenny J. Sun, Phillip O. Miller, E. Jennings Taylor
  • Patent number: 7544282
    Abstract: Disclosed are a method and a device for filling material separations on the surface. In methods known in prior art, which are used for filling material separations, the substrate is often influenced in a negative manner by high processing temperatures and dissimilar additives. The inventive method overcomes said disadvantage, taking place at low temperatures and allowing the material separation to be completely filled without using dissimilar substances.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: June 9, 2009
    Assignee: Siemens Aktiengesellschaft
    Inventors: Marc De Vogelaere, Ursus Krüger, Daniel Körtvelyessy, Ralph Reiche
  • Patent number: 7537681
    Abstract: An anodizing system for forming a anodized coating on at least a portion of a substrate thereby creating an anodized substrate is disclosed. The anodizing system includes a bath, a coating thickness monitor, at least one probe and at least one controller. The coating thickness monitor includes at least one radiation source directed at at least a portion of the anodized substrate; at least one probe for capturing at least a portion of the radiation reflected and refracted by the anodized coating on the anodized substrate, the captured radiation being at least a portion of the radiation directed the anodized substrate from the radiation source; and at least one detector in communication with the at least one probe, the at least one detector capable of processing the captured radiation to allow a determination of at least the thickness.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: May 26, 2009
    Assignee: Sensory Analytics
    Inventor: Joseph K. Price
  • Patent number: 7501050
    Abstract: A method of coating a carbon article with a metal by cyclic voltammetrically electrodepositing the metal on the carbon article, thereby forming a metal coating on the carbon article and the metal-coated carbon article made by the method. A metal-coated carbon article having a carbon article and a metal coating disposed on an exterior surface of the carbon article, the coating being present in an amount less than about 0.1 mg/cm2.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: March 10, 2009
    Assignee: Northern Illinois University
    Inventors: Rathindra N. Bose, Anima B. Bose
  • Patent number: 7481911
    Abstract: An arrangement for installing and sealing an anode within a fluorine generating electrolytic cell is described, the arrangement comprising: an anode connection member, said anode connection member (32) passing through an aperture (70) in a skirt wall (20) and being in electrical connection with a skirt wall closure member (72) wherein the skirt wall closure member is sealingly engaged with said skirt wall and is electrically insulated therefrom.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: January 27, 2009
    Assignee: The BOC Group PLC
    Inventors: Graham Hodgson, Robert Dawson
  • Patent number: 7479212
    Abstract: A high-density data storage medium, a method of manufacturing the data storage medium, a high-density data storage apparatus, and methods of writing data on, and reading and erasing data from the data storage medium by using the data storage apparatus are provided. The data storage medium includes a lower electrode, an insulation layer deposited on the lower electrode, a photoelectron emission layer deposited on the insulation layer and having a plurality of protrusions from which photoelectrons are emitted due to collisions between the protrusions and photons, and a dielectric layer deposited on the photoelectron emission layer and storing the photoelectrons emitted from the photoelectron emission layer.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: January 20, 2009
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Seung-bum Hong, In-kyeong Yoo, Ju-hwan Jung
  • Patent number: 7462269
    Abstract: A method for filling recessed microstructures at a surface of a microelectronic workpiece, such as a semiconductor wafer, with metallization is set forth. In accordance with the method, a metal layer is deposited into the microstructures with a process, such as an electroplating process, that generates metal grains that are sufficiently small so as to substantially fill the recessed microstructures. The deposited metal is subsequently subjected to an annealing process at a temperature below about 100 degrees Celsius, and may even take place at ambient room temperature to allow grain growth which provides optimal electrical properties. Various novel apparatus for executing unique annealing processes are also set forth.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: December 9, 2008
    Assignee: Semitool, Inc.
    Inventors: Thomas L. Ritzdorf, E. Henry Stevens, LinLin Chen, Lyndon W. Graham, Curt Dundas
  • Patent number: 7462271
    Abstract: A method is described for making aluminum reduction cell components, e.g. cathodes having stabilized surfaces, which comprises mixing together a carbonaceous material, TiB2 and up to 25% by weight of a finely divided additive consisting of a combination of two intimately mixed compounds and forming the mixture into a cell component, wherein at least a first of the two compounds has a higher melting temperature than the baking temperature. When the cell component is contacted with molten aluminum, the aluminum reacts with the additive to form a dense phase at the surface of the cell component, having low solubility in aluminum.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: December 9, 2008
    Assignee: Alcan International Limited
    Inventors: Martin Dionne, Jules Bergeron, Amir A. Mirchi