Patents by Inventor Akira Osada
Akira Osada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11047273Abstract: An oil pan disposed underneath an engine of a motorcycle and configured to reserve engine oil includes a shallow bottom portion and a deep bottom portion formed to extend in a front-rear direction of the motorcycle substantially at a center in a left-right direction of the motorcycle of the shallow bottom portion, and to become deeper than the shallow bottom portion, and in which a space defined in the left-right direction of the motorcycle between both side wall portions of the deep bottom portion that face each other in the left-right direction of the motorcycle is formed to increase as the deep bottom portion extends from a front toward a rear thereof with respect to the motorcycle.Type: GrantFiled: July 11, 2019Date of Patent: June 29, 2021Inventors: Shotaro Okazaki, Ryo Nagasawa, Akira Osada
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Publication number: 20200025046Abstract: An oil pan disposed underneath an engine of a motorcycle and configured to reserve engine oil includes a shallow bottom portion and a deep bottom portion formed to extend in a front-rear direction of the motorcycle substantially at a center in a left-right direction of the motorcycle of the shallow bottom portion, and to become deeper than the shallow bottom portion, and in which a space defined in the left-right direction of the motorcycle between both side wall portions of the deep bottom portion that face each other in the left-right direction of the motorcycle is formed to increase as the deep bottom portion extends from a front toward a rear thereof with respect to the motorcycle.Type: ApplicationFiled: July 11, 2019Publication date: January 23, 2020Applicant: Suzuki Motor CorporationInventors: Shotaro Okazaki, Ryo Nagasawa, Akira Osada
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Patent number: 9797040Abstract: A hard coating layer on a cutting tool includes at least a Ti and Al complex nitride or carbonitride layer and has an average layer thickness of 1 to 20 ?m. In a case where a composition of the complex nitride or carbonitride layer is expressed by: (Ti1-xAlx)(CyN1-y), a content ratio x and a content ratio y satisfy 0.60?x?0.95 and 0?y?0.005, where x and y are in atomic ratio. Crystal grains constituting the complex nitride or carbonitride layer include cubic phase crystal grains and hexagonal phase crystal grains. An area ratio occupied by the cubic phase crystal grains is 30-80%. An average grain width W is 0.05-1.0 ?m. An average aspect ratio A of the crystal grains with the cubic grain structure is 5 or less. A periodic content ratio change of Ti and Al in (Ti1-xAlx)(CyN1-y) exists in each of the cubic phase crystal grains.Type: GrantFiled: April 1, 2014Date of Patent: October 24, 2017Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Sho Tatsuoka, Kenji Yamaguchi, Akira Osada
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Patent number: 9782830Abstract: A surface-coated cutting tool includes a lower layer including a Ti compound layer, an intermediate layer including an ?-Al2O3 layer, and an upper layer including a Zr-containing ?-Al2O3 layer. The outermost layer of the lower layer contains 0.5 to 3 at % of oxygen. The frequencies of inclination angles between a normal line to a (0001) plane of Al2O3 grains of the intermediate layer and a normal line to a surface of a tool body have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 50 to 70%. The frequencies between the normal line to the (0001) plane of Al2O3 grains of the entirety of the intermediate and the upper layers and the normal line to the tool body surface have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 75% or more.Type: GrantFiled: February 26, 2014Date of Patent: October 10, 2017Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Masaki Okude, Kenji Yamaguchi, Akira Osada
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Patent number: 9636748Abstract: A surface-coated cutting tool with a hard coating layer exhibiting an excellent flaking and chipping resistance in a high-speed heavy and intermittent cutting is provided. The vapor-deposited hard coating layer has a lower layer (Ti compound layer) and an upper layer (?-type Al2O3 layer). Thirty to 70% of Al2O3 crystal grains directly above the lower layer are oriented to (11-20) plane. Forty-five % or more of all of the Al2O3 crystal grains are oriented to (0001) plane. Preferably, the outermost surface layer of the lower layer is an oxygen-containing TiCN layer having oxygen content of 0.5 to 3 atomic % only within the depth region of 500 nm. The ratio of the number of Al2O3 crystal grains directly above the outermost surface layer to the number of crystal grains of the Ti carbonitride layer in the outermost surface layer is 0.01 to 0.5 in the interface.Type: GrantFiled: August 31, 2012Date of Patent: May 2, 2017Assignee: Mitsubishi Materials CorporationInventors: Kohei Tomita, Akira Osada
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Patent number: 9452478Abstract: A surface-coated cutting tool includes a body and a hard coating layer coating the cutting tool body. In the surface-coated cutting tool, the (Ti1-XAlX)(CYN1-Y) layer with a cubic crystal structure (X and Y are atomic ratio, and satisfy 0.60?X?0.90 and 0.0005?Y?0.005, respectively) is vapor-deposited on the body by a chemical vapor deposition method. The Al content XL is 0.55?XL?0.70, and the grain size DL is 0.1 ?m or less in the (Ti1-XAlX)(CYN1-Y) layer near the interface between the body and the complex carbonitride layer. The Al content XH 0.80?XH?0.95 and the average grain size DH is 0.5 ?m to 2 ?m in the (Ti1-XAlX)(CYN1-Y) layer near the outer surface side. Furthermore, the Al content ratio and the grain size in the (Ti1-XAlX)(CYN1-Y) layer gradually increase to the outer surface side.Type: GrantFiled: March 11, 2013Date of Patent: September 27, 2016Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Makoto Igarashi, Sho Tatsuoka, Naoyuki Iwasaki, Akira Osada
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Patent number: 9415446Abstract: A coated tool with a hard coating layer, which has an excellent hardness and heat insulating effect; and exhibits an excellent chipping resistance and an excellent fracturing resistance for a long-term usage, is provided. The hard coating layer included in the coated tool has a chemically vapor deposited alternate laminated structure, which is made of: a region A layer and a region B layer, each of which is expressed by the composition formula of (Ti1-xAlx)(CyN1-y); and has the average total layer thickness of 1-10 ?m. In the region A layer, relationships, 0.70?x?0.80 and 0.0005?y?0.005, are satisfied; the average grain width W is 0.1 ?m or less; and the average grain length L is 0.1 ?m or less. In the region B layer, relationships, 0.85?x?0.95 and 0.0005?y?0.005, are satisfied; the average grain width W is 0.1-2.0 ?m; and the average grain length L is 0.5-5.0 ?m.Type: GrantFiled: August 28, 2013Date of Patent: August 16, 2016Assignee: Mitsubishi Materials CorporationInventors: Sho Tatsuoka, Naoyuki Iwasaki, Kenji Yamaguchi, Akira Osada
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Publication number: 20160040285Abstract: A hard coating layer on a cutting tool includes at least a Ti and Al complex nitride or carbonitride layer and has an average layer thickness of 1 to 20 ?m. In a case where a composition of the complex nitride or carbonitride layer is expressed by: (Ti1-xAlx)(CyN1-y), a content ratio x and a content ratio y satisfy 0.60?x?0.95 and 0?y?0.005, where x and y are in atomic ratio. Crystal grains constituting the complex nitride or carbonitride layer include cubic phase crystal grains and hexagonal phase crystal grains. An area ratio occupied by the cubic phase crystal grains is 30-80%. An average grain width W is 0.05-1.0 ?m. An average aspect ratio A of the crystal grains with the cubic grain structure is 5 or less. A periodic content ratio change of Ti and Al in (Ti1-xAlx)(CyN1-y) exists in each of the cubic phase crystal grains.Type: ApplicationFiled: April 1, 2014Publication date: February 11, 2016Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Sho TATSUOKA, Kenji YAMAGUCHI, Akira OSADA
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Publication number: 20160001375Abstract: A surface-coated cutting tool includes a lower layer including a Ti compound layer, an intermediate layer including an ?-Al2O3 layer, and an upper layer including a Zr-containing ?-Al2O3 layer. The outermost layer of the lower layer contains 0.5 to 3 at % of oxygen. The frequencies of inclination angles between a normal line to a (0001) plane of Al2O3 grains of the intermediate layer and a normal line to a surface of a tool body have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 50 to 70%. The frequencies of between the normal line to the (0001) plane of Al2O3 grains of the entirety of the intermediate and the upper layers and the normal line to the tool body surface have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 75% or more.Type: ApplicationFiled: February 26, 2014Publication date: January 7, 2016Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Masaki Okude, Kenji Yamaguchi, Akira Osada
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Publication number: 20150217378Abstract: A coated tool with a hard coating layer, which has an excellent hardness and heat insulating effect; and exhibits an excellent chipping resistance and an excellent fracturing resistance for a long-term usage, is provided. The hard coating layer included in the coated tool has a chemically vapor deposited alternate laminated structure, which is made of: a region A layer and a region B layer, each of which is expressed by the composition formula of (Ti1-xAlx)(CYN1-y); and has the average total layer thickness of 1-10 ?m. In the region A layer, relationships, 0.70?x?0.80 and 0.0005?y?0.005, are satisfied; the average grain width W is 0.1 ?m or less; and the average grain length L is 0.1 ?m or less. In the region B layer, relationships, 0.85?x?0.95 and 0.0005?y?0.005, are satisfied; the average grain width W is 0.1-2.0 ?m; and the average grain length L is 0.5-5.0 ?m.Type: ApplicationFiled: August 28, 2013Publication date: August 6, 2015Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Sho Tatsuoka, Naoyuki Iwasaki, Kenji Yamaguchi, Akira Osada
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Publication number: 20150158094Abstract: A surface-coated cutting tool includes a body and a hard coating layer coating the cutting tool body. In the surface-coated cutting tool, the (Ti1-XAlX)(CYN1-Y) layer with a cubic crystal structure (X and Y are atomic ratio, and satisfy 0.600?X?0.90 and 0.0005?Y?0.005, respectively) is vapor-deposited on the body by a chemical vapor deposition method. The Al content XL is 0.55?XL?0.70, and the grain size DL is 0.1 ?m or less in the (Ti1-XAlX)(CYN1-Y) layer near the interface between the body and the complex carbonitride layer. The Al content XH 0.80?XH?0.95 and the average grain size DH is 0.5 ?m to 2 ?m in the (Ti1-XAlX)(CYN1-Y) layer near the outer surface side. Furthermore, the Al content ratio and the grain size in the (Ti1-XAlX)(CYN1-Y) layer gradually increase to the outer surface side.Type: ApplicationFiled: March 11, 2013Publication date: June 11, 2015Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Makoto Igarashi, Sho Tatsuoka, Naoyuki Iwasaki, Akira Osada
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Patent number: 8962126Abstract: A surface-coated cutting tool, which has a hard-coating layer with excellent chipping and fracturing resistances in a high speed intermittent cutting work, is provided. The surface-coated cutting tool includes a cutting tool body, which is made of WC cemented carbide or TiCN-based cermet, and a hard-coating layer, which is vapor deposited on the cutting tool body and has a lower layer and an upper layer. The lower layer is a Ti compound layer, and the upper layer is an aluminum oxide layer. There is a micropore-rich layer in the lower layer in the vicinity of the interface between the lower and upper layers. There are micropores with diameters of 2 to 70 nm in the micropore-rich layer. The diameters of the micropores in the micropore-rich layer shows a bimodal distribution pattern.Type: GrantFiled: February 2, 2012Date of Patent: February 24, 2015Assignee: Mitsubishi Materials CorporationInventors: Sho Tatsuoka, Kohei Tomita, Akira Osada, Eiji Nakamura
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Patent number: 8895110Abstract: A method of manufacturing a surface-coated cutting tool includes: forming an aluminum oxide layer having a layer thickness of 0.05 to 5 ?m and an ?-alumina structure with a corundum type crystal structure on a cutting tool body using a sol-gel method. The step of forming includes adding an alcohol to aluminum alkoxide; adding an acid; stirring the mixture at 10° C. or lower to form a sol; applying the sol on a surface of the cutting tool body or an outer-most surface of a hard-coating layer formed on the surface of the cutting tool body; performing a drying process at least once, the applied sol being dried at 100 to 400° C. in the drying process; and annealing the cutting tool body with a dried sol layer at 500 to 1000° C.Type: GrantFiled: February 22, 2012Date of Patent: November 25, 2014Assignees: Mitsubishi Materials Corporation, National University Corporaiton Shizuoka University, Tokyo Institute of TechnologyInventors: Hidemitsu Takaoka, Akira Osada, Naoki Wakiya, Hisao Suzuki, Kazuo Shinozaki
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Publication number: 20140287210Abstract: A surface-coated cutting tool with a hard coating layer exhibiting an excellent flaking and chipping resistance in a high-speed heavy and intermittent cutting is provided. The vapor-deposited hard coating layer has a lower layer (Ti compound layer) and an upper layer (?-type Al2O3 layer). Thirty to 70% of Al2O3 crystal grains directly above the lower layer are oriented to (11-20) plane. Forty-five % or more of all of the Al2O3 crystal grains are oriented to (0001) plane. Preferably, the outermost surface layer of the lower layer is an oxygen-containing TiCN layer having oxygen content of 0.5 to 3 atomic % only within the depth region of 500 nm n. The ratio of the number of Al2O3 crystal grains directly above the outermost surface layer to the number of crystal grains of the Ti carbonitride layer in the outermost surface layer is 0.01 to 0.5 in the interface.Type: ApplicationFiled: August 31, 2012Publication date: September 25, 2014Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Kohei Tomita, Akira Osada
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Patent number: 8828527Abstract: A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 ?m. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 ?m, and having an ?-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 ?m, and containing one or more elements of Ti, Y, Zr, Cr, and B.Type: GrantFiled: March 18, 2010Date of Patent: September 9, 2014Assignee: Mitsubishi Materials CorporationInventors: Kohei Tomita, Makoto Igarashi, Akira Osada, Eiji Nakamura
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Patent number: 8758907Abstract: Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4?b/a?20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 ?m or less.Type: GrantFiled: November 1, 2010Date of Patent: June 24, 2014Assignee: Mitsubishi Materials CorporationInventors: Makoto Igarashi, Kohei Tomita, Eiji Nakamura, Akira Osada
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Publication number: 20120269589Abstract: Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4<b/a<20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 ?m or less.Type: ApplicationFiled: November 1, 2010Publication date: October 25, 2012Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Makoto Igarashi, Kohei Tomita, Eiji Nakamura, Akira Osada
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Publication number: 20120219720Abstract: A method of manufacturing a surface-coated cutting tool includes: forming an aluminum oxide layer having a layer thickness of 0.05 to 5 ?m and an ?-alumina structure with a corundum type crystal structure on a cutting tool body using a sol-gel method. The step of forming includes adding an alcohol to aluminum alkoxide; adding an acid; stirring the mixture at 10° C. or lower to form a sol; applying the sol on a surface of the cutting tool body or an outer-most surface of a hard-coating layer formed on the surface of the cutting tool body; performing a drying process at least once, the applied sol being dried at 100 to 400° C. in the drying process; and annealing the cutting tool body with a dried sol layer at 500 to 1000° C.Type: ApplicationFiled: February 22, 2012Publication date: August 30, 2012Applicants: Mitsubishi Materials Corporation, Tokyo Institute of Technology, National University Corporation Shizuoka UniversityInventors: Hidemitsu TAKAOKA, Akira Osada, Naoki Wakiya, Hisao Suzuki, Kazuo Shinozaki
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Publication number: 20120202032Abstract: A surface-coated cutting tool, which has a hard-coating layer with excellent chipping and fracturing resistances in a high speed intermittent cutting work, is provided. The surface-coated cutting tool includes a cutting tool body, which is made of WC cemented carbide or TiCN-based cermet, and a hard-coating layer, which is vapor deposited on the cutting tool body and has a lower layer and an upper layer. The lower layer is a Ti compound layer, and the upper layer is an aluminum oxide layer. There is a micropore-rich layer in the lower layer in the vicinity of the interface between the lower and upper layers. There are micropores with diameters of 2 to 70 nm in the micropore-rich layer. The diameters of the micropores in the micropore-rich layer shows a bimodal distribution pattern.Type: ApplicationFiled: February 2, 2012Publication date: August 9, 2012Applicant: Mitsubishi Materials CorporationInventors: Sho TATSUOKA, Kohei TOMITA, Akira OSADA, Eiji NAKAMURA
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Publication number: 20120003452Abstract: A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 ?m. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 ?m, and having an ?-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 ?m, and containing one or more elements of Ti, Y, Zr, Cr, and B.Type: ApplicationFiled: March 18, 2010Publication date: January 5, 2012Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Kohei Tomita, Makoto Igarashi, Akira Osada, Eiji Nakamura