Patents by Inventor Brendon James Leary

Brendon James Leary has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240011399
    Abstract: An airfoil includes a body, a cooling passage, a first cooling cavity, a second cooling cavity, a cooling conduit, and a connecting conduit. The body defines an interior and includes a tip rail with an exterior surface extending between a first surface, a second surface, and a third surface. The cooling passage is formed within the interior. The first cooling cavity and the second cooling cavity are spaced from each other within the tip rail. The cooling conduit fluidly couples the cooling passage with the first cooling cavity. The connecting conduit fluidly couples the first cooling cavity to the second cooling cavity.
    Type: Application
    Filed: May 2, 2023
    Publication date: January 11, 2024
    Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Patent number: 11732593
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.
    Type: Grant
    Filed: November 4, 2021
    Date of Patent: August 22, 2023
    Assignee: General Electric Company
    Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
  • Patent number: 11655718
    Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: May 23, 2023
    Assignee: General Electric Company
    Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Patent number: 11603764
    Abstract: An article of manufacture includes an article body portion (36); at least one pedestal (58A, 60A, 84, 86) integrally formed with the article body portion (36), and disposed at an outer periphery of (52), and structurally coupled to the article body portion (36); and at least one internal feature (72) disposed at least partially within the article body portion (36) and at least partially within the pedestal (58A, 60A, 84, 86). At least a portion of the internal feature (72) is hollow.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: March 14, 2023
    Assignee: General Electric Company
    Inventors: Thomas Earl Dyson, Joseph I Block, Brendon James Leary, Lyndsay Marie Kibler
  • Patent number: 11525397
    Abstract: A gas turbine component includes an ejection circuit for removing debris from cooling air flowing through a gas turbine component. The gas turbine component includes: an impingement insert and a debris ejection circuit. The impingement insert, which is disposed within a cavity in the component, includes an end wall and distribution holes for directing cooling air against a wall of the cavity. The debris ejection circuit includes: a bypass aperture defined in the end wall, which fluidly couples an interior of the impingement insert and an end section of the cavity; and an ejection channel, which fluidly couples the end section of the cavity to the wheelspace cavity or the hot gas path. A pressure differential between the interior of the impingement insert and the wheelspace cavity or hot gas path directs debris in the cooling air through the bypass aperture and the ejection channel.
    Type: Grant
    Filed: September 1, 2020
    Date of Patent: December 13, 2022
    Assignee: General Electric Company
    Inventors: Brendon James Leary, Frederic Woodrow Roberts, Jr., Ibrahim Sezer, Tyler Christopher Henson
  • Patent number: 11306735
    Abstract: A turbine nozzle includes an airfoil shape. The airfoil shape may have a nominal profile substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I. The Cartesian coordinate values of X, Y and Z are non-dimensional values from 0% to 100% convertible to dimensional distances in inches by multiplying the Cartesian coordinate values of X, Y and Z by a height of the airfoil in inches. The X and Y values, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z. The airfoil profile sections at Z distances may be joined smoothly with one another to form a complete airfoil shape.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: April 19, 2022
    Assignee: General Electric Company
    Inventors: Sylvain Pierre, Brendon James Leary, Jason Adam Neville
  • Publication number: 20220065165
    Abstract: A gas turbine component includes an ejection circuit for removing debris from cooling air flowing through a gas turbine component. The gas turbine component includes: an impingement insert and a debris ejection circuit. The impingement insert, which is disposed within a cavity in the component, includes an end wall and distribution holes for directing cooling air against a wall of the cavity. The debris ejection circuit includes: a bypass aperture defined in the end wall, which fluidly couples an interior of the impingement insert and an end section of the cavity; and an ejection channel, which fluidly couples the end section of the cavity to the wheelspace cavity or the hot gas path. A pressure differential between the interior of the impingement insert and the wheelspace cavity or hot gas path directs debris in the cooling air through the bypass aperture and the ejection channel.
    Type: Application
    Filed: September 1, 2020
    Publication date: March 3, 2022
    Inventors: Brendon James Leary, Frederic Woodrow Roberts, JR., Ibrahim Sezer, Tyler Christopher Henson
  • Publication number: 20220056805
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.
    Type: Application
    Filed: November 4, 2021
    Publication date: February 24, 2022
    Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
  • Patent number: 11225707
    Abstract: A method of depositing a coating on a component of a turbine engine. The method includes forming a turbine component including at least one cooling flow passage in fluid communication with an aperture on a surface of the turbine component. A protective shield is formed on an inner surface of the at least one cooling flow passage and extending to an exterior of the turbine component via the aperture. During a coating process, the protective shield is configured to block the coating from being deposited in the at least one cooling flow passage via the aperture. Subsequent to coating, at least a portion of the protective shield is removed to provide for passage of a cooling fluid flow in the at least one cooling flow passage. The cooling fluid flow exits the turbine component through the aperture. A turbine component employing user of the protective shield is also disclosed.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: January 18, 2022
    Assignee: General Electric Company
    Inventors: Thomas Earl Dyson, Lyndsay Marie Kibler, Brendon James Leary, David Vincent Bucci
  • Publication number: 20210404344
    Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.
    Type: Application
    Filed: May 10, 2021
    Publication date: December 30, 2021
    Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Patent number: 11199098
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: December 14, 2021
    Assignee: General Electric Company
    Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
  • Publication number: 20210254475
    Abstract: An article of manufacture includes an article body portion (36); at least one pedestal (58A, 60A, 84, 86) integrally formed with the article body portion (36), and disposed at an outer periphery of (52), and structurally coupled to the article body portion (36); and at least one internal feature (72) disposed at least partially within the article body portion (36) and at least partially within the pedestal (58A, 60A, 84, 86). At least a portion of the internal feature (72) is hollow.
    Type: Application
    Filed: August 31, 2018
    Publication date: August 19, 2021
    Inventors: Thomas Earl DYSON, Joseph I BLOCK, Brendon James LEARY, Lyndsay Marie KIBLER
  • Patent number: 11035237
    Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: June 15, 2021
    Assignee: General Electric Company
    Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Publication number: 20210115944
    Abstract: The present application provides a turbine nozzle including an airfoil shape. The airfoil shape may have a nominal profile substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I. The Cartesian coordinate values of X, Y and Z are non-dimensional values from 0% to 100% convertible to dimensional distances in inches by multiplying the Cartesian coordinate values of X, Y and Z by a height of the airfoil in inches. The X and Y values, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z. The airfoil profile sections at Z distances may be joined smoothly with one another to form a complete airfoil shape.
    Type: Application
    Filed: October 16, 2019
    Publication date: April 22, 2021
    Inventors: Sylvain Pierre, Brendon James Leary, Jason Adam Neville
  • Publication number: 20210047718
    Abstract: A method of depositing a coating on a component of a turbine engine. The method includes forming a turbine component including at least one cooling flow passage in fluid communication with an aperture on a surface of the turbine component. A protective shield is formed on an inner surface of the at least one cooling flow passage and extending to an exterior of the turbine component via the aperture. During a coating process, the protective shield is configured to block the coating from being deposited in the at least one cooling flow passage via the aperture. Subsequent to coating, at least a portion of the protective shield is removed to provide for passage of a cooling fluid flow in the at least one cooling flow passage. The cooling fluid flow exits the turbine component through the aperture. A turbine component employing user of the protective shield is also disclosed.
    Type: Application
    Filed: August 13, 2019
    Publication date: February 18, 2021
    Inventors: Thomas Earl Dyson, Lyndsay Marie Kibler, Brendon James Leary, David Vincent Bucci
  • Publication number: 20200300097
    Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.
    Type: Application
    Filed: February 18, 2020
    Publication date: September 24, 2020
    Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Patent number: 10753207
    Abstract: An apparatus and method for cooling an airfoil tip for a turbine engine can include a blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall (94) enclosing an interior for the airfoil at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the airfoil to cool the tip of the airfoil.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: August 25, 2020
    Assignee: General Electric Company
    Inventors: Nicholas William Rathay, Thomas Earl Dyson, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
  • Patent number: 10646959
    Abstract: Additive manufactured components including sacrificial caps, and methods of forming components including sacrificial caps are disclosed. The additive manufactured components may include a body portion including a first surface, and a feature formed in the body portion. The feature may include an aperture formed through the first surface of the body portion. Additionally, the components may include a sacrificial cap formed integral with at least a portion of the first surface of the body portion. The sacrificial cap may include a conduit in fluid communication with the feature. The sacrificial cap including the conduit may be removed from the body portion to expose the first surface and the aperture of the feature, respectively, after performing one or more post-build processes, such as shot peening, on the component and the sacrificial cap.
    Type: Grant
    Filed: August 18, 2017
    Date of Patent: May 12, 2020
    Assignee: General Electric Company
    Inventors: Brendon James Leary, Thomas Etter, Felix Martin Gerhard Roerig, Julius Andreas Schurb
  • Patent number: 10619491
    Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section; and a pressure side panel having a third pin bank cooling arrangement, the pressure side panel fluidly connected to the first cooling channel.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: April 14, 2020
    Assignee: General Electric Company
    Inventors: Aaron Ezekiel Smith, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, David Wayne Weber
  • Patent number: 10605096
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: March 31, 2020
    Assignee: General Electric Company
    Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber