Patents by Inventor Brendon James Leary

Brendon James Leary has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180112535
    Abstract: A turbine blade airfoil including cooling circuits is disclosed. The airfoil may include a first pressure side cavity positioned adjacent a pressure side of the airfoil, where the first pressure side cavity is configured to receive a coolant. The airfoil may also include at least one distinct pressure side cavity positioned adjacent to and fluidly coupled to the first pressure side cavity, a trailing edge positioned between the pressure and a suction side, and a trailing edge cooling system positioned adjacent the trailing edge and in direct fluid communication with the first pressure side cavity. The trailing edge cooling system may be configured to receive a portion of the coolant from the first pressure side cavity.
    Type: Application
    Filed: October 26, 2016
    Publication date: April 26, 2018
    Inventors: David Wayne Weber, Brendon James Leary
  • Publication number: 20180112539
    Abstract: A trailing edge cooling system for a multi-wall blade, including: a set of outward legs extending toward a trailing edge of the multi-wall blade and fluidly coupled to a coolant feed; a set of return legs extending away from the trailing edge of the multi-wall blade and fluidly coupled to a coolant collection passage; and a connecting system for fluidly coupling the set of outward legs and the set of return legs; wherein the set of outward legs is radially offset from the set of return legs along a radial axis of the multi-wall blade.
    Type: Application
    Filed: October 26, 2016
    Publication date: April 26, 2018
    Inventors: David Wayne Weber, Robert Peter Hanet, Gregory Thomas Foster, Brendon James Leary
  • Publication number: 20180112536
    Abstract: A turbine blade airfoil including various internal cavities that are fluidly coupled is disclosed. The airfoil may include a first pressure side cavity positioned adjacent a pressure side of the airfoil. The first pressure side cavity may receive a coolant. The airfoil may also include a second pressure side cavity positioned adjacent to and fluidly coupled to the first pressure side cavity, and at least one channel positioned between and fluidly coupling the first and second pressure side cavities. The channel may be positioned radially between a top surface and a bottom surface of the first and second pressure side cavities. Additionally, the airfoil may include a trailing edge cooling system positioned adjacent a trailing edge and in direct fluid communication with the first pressure side cavity. The trailing edge cooling system may receive a portion of the coolant from the first pressure side cavity.
    Type: Application
    Filed: October 26, 2016
    Publication date: April 26, 2018
    Inventors: David Wayne Weber, Brendon James Leary
  • Publication number: 20180112538
    Abstract: Various geometries for a trailing edge cooling system for a turbine blade is disclosed. The trailing edge cooling system may include a plurality of cooling circuits extending at least partially along a radial length of a trailing edge of the turbine blade. Each cooling circuit may include an outward leg extending axially toward the trailing edge, and a plurality of turn legs in fluid communication with the outward leg. The plurality of turn legs may be positioned adjacent the trailing edge. Each cooling circuit may also include a return leg positioned adjacent the outward leg and extending axially from the trailing edge. The return leg may include a first portion and a second portion. The first portion may have a first width, and a second may have a second width that is greater than the first width of the first portion.
    Type: Application
    Filed: October 26, 2016
    Publication date: April 26, 2018
    Inventors: David Wayne Weber, Sandip Dutta, Brendon James Leary
  • Patent number: 9938836
    Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; and a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: April 10, 2018
    Assignee: General Electric Company
    Inventors: David Wayne Weber, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, Aaron Ezekiel Smith
  • Publication number: 20180080458
    Abstract: A system is provided, including an airfoil. The airfoil includes a first suction portion of a nominal airfoil profile substantially in accordance with Cartesian coordinate values of X, Y, and Z of a suction side as set forth in TABLE I to a maximum of three decimal places, wherein the X and Y values of the suction side are coordinate values that couple together to define suction side sections of the first suction portion of the nominal airfoil profile at each Z coordinate value, the suction side sections of the first suction portion of the nominal airfoil profile are coupled together to define the first suction portion, the airfoil includes an airfoil length along a Z axis, the first suction portion comprises a first portion length along the Z axis, the first portion length is less than or equal to the airfoil length, and the Cartesian coordinate values of X, Y, and Z are non-dimensional values convertible to dimensional distances.
    Type: Application
    Filed: September 21, 2016
    Publication date: March 22, 2018
    Inventors: Marc Edward Blohm, Brendon James Leary
  • Patent number: 9909427
    Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section; and a pressure side panel having a third pin bank cooling arrangement, the pressure side panel fluidly connected to the first cooling channel.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: March 6, 2018
    Assignee: General Electric Company
    Inventors: Aaron Ezekiel Smith, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, David Wayne Weber
  • Publication number: 20180051577
    Abstract: A cooling system for a turbomachine blade including a multi-wall blade and a platform. A cooling circuit for the multi-wall blade includes: a central cavity and a plurality of outer cavities, wherein the central cavity comprises an intermediate passage of the cooling circuit, and wherein a flow of cooling air is fed into the cooling circuit through a first outer cavity of the plurality of outer cavities; and a connection for fluidly connecting a second outer cavity of the plurality of outer cavities to a platform core of the platform, the flow of cooling air passing through the connection into the platform core of the platform.
    Type: Application
    Filed: August 18, 2016
    Publication date: February 22, 2018
    Inventors: Brendon James Leary, Elisabeth Kraus Black, Michelle Jessica Iduate, David Wayne Weber
  • Patent number: 9889539
    Abstract: Methods include converting a residual surface stress in a component made by a metal powder additive manufacturing process. The component includes a body having an external surface and an internal opening passing at least partially through the body, the internal opening including an unused metal powder from the additive manufacturing process therein. Residual surface stress is converted in at least a portion of a body about the internal opening by applying a pressure in the internal opening using a non-compressible fluid and the unused metal powder. The method is advantageous for use with gamma primed hardened superalloys. An additively manufactured component including the stress-converted internal opening is also disclosed.
    Type: Grant
    Filed: August 18, 2017
    Date of Patent: February 13, 2018
    Assignee: General Electric Company
    Inventors: Julius Andreas Schurb, Thomas Etter, Brendon James Leary, Felix Martin Gerhard Roerig
  • Publication number: 20170328220
    Abstract: An internal rib for a blade airfoil has a concave surface defined to ensure durability and provide desired heat transfer. A concave surface faces a pressure side or suction side outer wall. A width is between a first end and a second end, and a depth is a length of a normal depth line between a midpoint of the concave surface and an intersection point of the depth line with the pressure or suction side outer wall. An irregular arc is defined within an arc angle centered at the intersection point, the irregular arc has a first arc radius equivalent to the depth at the midpoint of the concave surface and a second arc radius where the arc angle intersects the concave surface equivalent to a product of the depth and a shape factor. The shape factor has a substantially linear relationship with the aspect ratio.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Inventors: David Wayne Weber, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, Jacob Charles Perry, II
  • Publication number: 20170328211
    Abstract: A turbine blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning a leading edge passage from the radially extending chamber. The rib configuration may also include a first center transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning an intermediate passage from the radially extending chamber directly aft of the leading edge passage. The intermediate passage is defined by the pressure side outer wall, the suction side outer wall, the leading edge transverse rib and the first center transverse rib, and thus spans airfoil between its outer walls.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Inventors: Brendon James Leary, Gregory Thomas Foster, II, Michelle Jessica Iduate, David Wayne Weber
  • Publication number: 20170328219
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and forming a radially extending coolant receiving chamber. A rib partitions the radially extending chamber into a first passage on a first side of the rib and an adjacent second passage on an opposing second side of the rib. Each passage is enclosed at an end of the radially extending chamber by an end member of the radially extending chamber. A turn opening is defined in an end of the rib through which the coolant passes between the first passage and the second passage within the end member of the radially extending chamber. A bulbous projection extends along the end of the rib and on opposing radially extending sides of the turn opening to reduce stress in the rib and/or connecting fillets.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Inventors: Brendon James Leary, Elisabeth Kraus Black, Gregory Thomas Foster, Michelle Jessica Iduate, Jacob Charles Perry, II
  • Publication number: 20170328218
    Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
  • Patent number: 9777586
    Abstract: A gas turbine that having a flowpath having a rotor assembly that includes: a first rotor wheel supporting a first rotor blade having a platform that defines a first axial section of an inner boundary of the flowpath; a second rotor wheel supporting a second rotor blade having a platform that defines a second axial section of the inner boundary of the flowpath; and an annulus filler that includes an outboard surface that defines at least part of a third axial section of the inner boundary of the flowpath occurring between the first axial section and the second axial section of the inner boundary of the flowpath. The first rotor wheel may include an axial connector for axially engaging a mating surface formed on a radially innermost face of the first rotor blade and a mating surface formed on a radially innermost face of the annulus filler.
    Type: Grant
    Filed: December 31, 2014
    Date of Patent: October 3, 2017
    Assignee: General Electric Company
    Inventors: Michael James Healy, Brendon James Leary
  • Publication number: 20170175550
    Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section; and a pressure side panel having a third pin bank cooling arrangement, the pressure side panel fluidly connected to the first cooling channel.
    Type: Application
    Filed: December 22, 2015
    Publication date: June 22, 2017
    Inventors: Aaron Ezekiel Smith, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, David Wayne Weber
  • Publication number: 20170175545
    Abstract: A cooling system for a turbine bucket including a multi-wall blade and a platform. A cooling circuit for the multi-wall blade includes: an outer cavity circuit and a central cavity for collecting cooling air from the outer cavity circuit; a platform core air feed for receiving the cooling air from the central cavity; and an air passage for fluidly connecting the platform core air feed to a platform core of the platform.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 22, 2017
    Inventors: Gregory Thomas Foster, Elisabeth Kraus Black, Michelle Jessica Iduate, Brendon James Leary, Jacob Charles Perry, II, David Wayne Weber
  • Publication number: 20170175541
    Abstract: A cooling system according to an embodiment includes: a pin fin bank cooling circuit; and an air feed cavity for supplying cooling air to the pin fin bank cooling circuit; wherein the pin fin bank cooling circuit extends radially outward from and at least partially covers at least one central plenum of a multi-wall blade and a first set of near wall cooling channels of the multi-wall blade.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 22, 2017
    Inventors: David Wayne Weber, Gregory Thomas Foster, Gary Michael Itzel, Brendon James Leary, Joseph Anthony Weber
  • Publication number: 20170175540
    Abstract: A cooling system according to an embodiment includes: a forked passage cooling circuit, the forked passage cooling circuit including a first leg and a second leg; and an air feed cavity for supplying cooling air to the first leg and the second leg of the forked passage cooling circuit; wherein the first leg of the forked passage cooling circuit extends radially outward from and at least partially covers at least one central plenum of a multi-wall blade, and wherein the second leg of the forked passage cooling circuit extends radially outward from and at least partially covers a first set of near wall cooling channels in the multi-wall blade.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 22, 2017
    Inventors: David Wayne Weber, Brendon James Leary, Jacob Charles Perry, II, Joseph Anthony Weber
  • Publication number: 20170175549
    Abstract: One aspect of the disclosure provides for a turbine airfoil. The turbine airfoil may include a trailing edge having: a set of cooling channels having a first cooling channel fluidly connected to a second cooling channel; a first section having a first pin bank cooling arrangement, the first section fluidly connected to the first cooling channel; and a second section having a second pin bank cooling arrangement, the second section fluidly connected to the second cooling channel and being radially inward of the first section.
    Type: Application
    Filed: December 22, 2015
    Publication date: June 22, 2017
    Inventors: David Wayne Weber, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, Aaron Ezekiel Smith
  • Publication number: 20170173672
    Abstract: A core for a turbine airfoil casting according to an embodiment includes: a center plenum section; and a plurality of outer passage sections; wherein the center plenum section includes at least one boss extending outwardly from the center plenum to an outer profile of the core.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 22, 2017
    Inventors: Gregory Thomas Foster, David Wayne Weber, Michelle Jessica Iduate, Brendon James Leary, Joseph Anthony Weber