Patents by Inventor Brendon James Leary
Brendon James Leary has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10605090Abstract: A turbine blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning a leading edge passage from the radially extending chamber. The rib configuration may also include a first center transverse rib connecting to the pressure side outer wall and the suction side outer wall and partitioning an intermediate passage from the radially extending chamber directly aft of the leading edge passage. The intermediate passage is defined by the pressure side outer wall, the suction side outer wall, the leading edge transverse rib and the first center transverse rib, and thus spans airfoil between its outer walls.Type: GrantFiled: May 12, 2016Date of Patent: March 31, 2020Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10605096Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: GrantFiled: May 12, 2016Date of Patent: March 31, 2020Assignee: General Electric CompanyInventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10605098Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.Type: GrantFiled: July 13, 2017Date of Patent: March 31, 2020Assignee: General Electric CompanyInventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
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Publication number: 20200063574Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and form a radially extending chamber for receiving a coolant flow. A rib configuration may include: a leading edge transverse rib connecting the pressure side outer wall and the suction side outer wall and partitioning the radially extending chamber into a leading edge passage within the leading edge of the airfoil and a central passage adjacent to the leading edge passage. One or both camber line ribs connect to a corresponding pressure side outer wall and suction side outer wall at a point aft of the leading edge transverse rib causing the central passage to extend towards one or both of the pressure side outer wall and the suction side outer wall, resulting in a flared center cavity aft of the leading edge.Type: ApplicationFiled: October 31, 2019Publication date: February 27, 2020Inventors: Brendon James Leary, Gregory Thomas Foster, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10450875Abstract: Various geometries for a trailing edge cooling system for a turbine blade. The trailing edge cooling system may include a plurality of cooling circuits extending at least partially along a radial length of a trailing edge of the turbine blade. Each cooling circuit may include an outward leg extending axially toward the trailing edge, and a plurality of turn legs in fluid communication with the outward leg. The plurality of turn legs may be positioned adjacent the trailing edge. Each cooling circuit may also include a return leg positioned adjacent the outward leg and extending axially from the trailing edge. The return leg may include a first portion and a second portion. The first portion may have a first width, and a second may have a second width that is greater than the first width of the first portion.Type: GrantFiled: October 26, 2016Date of Patent: October 22, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Sandip Dutta, Brendon James Leary
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Patent number: 10415463Abstract: A system is provided, including an airfoil. The airfoil includes a first suction portion of a nominal airfoil profile substantially in accordance with Cartesian coordinate values of X, Y, and Z of a suction side as set forth in TABLE I to a maximum of three decimal places, wherein the X and Y values of the suction side are coordinate values that couple together to define suction side sections of the first suction portion of the nominal airfoil profile at each Z coordinate value, the suction side sections of the first suction portion of the nominal airfoil profile are coupled together to define the first suction portion, the airfoil includes an airfoil length along a Z axis, the first suction portion comprises a first portion length along the Z axis, the first portion length is less than or equal to the airfoil length, and the Cartesian coordinate values of X, Y, and Z are non-dimensional values convertible to dimensional distances.Type: GrantFiled: September 21, 2016Date of Patent: September 17, 2019Assignee: General Electric CompanyInventors: Marc Edward Blohm, Brendon James Leary
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Patent number: 10301946Abstract: A turbine blade airfoil including various internal cavities that are fluidly coupled is disclosed. The airfoil may include a first pressure side cavity positioned adjacent a pressure side of the airfoil. The first pressure side cavity may receive a coolant. The airfoil may also include a second pressure side cavity positioned adjacent to and fluidly coupled to the first pressure side cavity, and at least one channel positioned between and fluidly coupling the first and second pressure side cavities. The channel may be positioned radially between a top surface and a bottom surface of the first and second pressure side cavities. Additionally, the airfoil may include a trailing edge cooling system positioned adjacent a trailing edge and in direct fluid communication with the first pressure side cavity. The trailing edge cooling system may receive a portion of the coolant from the first pressure side cavity.Type: GrantFiled: October 26, 2016Date of Patent: May 28, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Brendon James Leary
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Patent number: 10273810Abstract: A turbine blade airfoil including cooling circuits is disclosed. The airfoil may include a first pressure side cavity positioned adjacent a pressure side of the airfoil, where the first pressure side cavity is configured to receive a coolant. The airfoil may also include at least one distinct pressure side cavity positioned adjacent to and fluidly coupled to the first pressure side cavity, a trailing edge positioned between the pressure and a suction side, and a trailing edge cooling system positioned adjacent the trailing edge and in direct fluid communication with the first pressure side cavity. The trailing edge cooling system may be configured to receive a portion of the coolant from the first pressure side cavity.Type: GrantFiled: October 26, 2016Date of Patent: April 30, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Brendon James Leary
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Patent number: 10267162Abstract: A cooling system for a turbomachine blade including a multi-wall blade and a platform. A cooling circuit for the multi-wall blade includes: a central cavity and a plurality of outer cavities, wherein the central cavity comprises an intermediate passage of the cooling circuit, and wherein a flow of cooling air is fed into the cooling circuit through a first outer cavity of the plurality of outer cavities; and a connection for fluidly connecting a second outer cavity of the plurality of outer cavities to a platform core of the platform, the flow of cooling air passing through the connection into the platform core of the platform.Type: GrantFiled: August 18, 2016Date of Patent: April 23, 2019Assignee: General Electric CompanyInventors: Brendon James Leary, Elisabeth Kraus Black, Michelle Jessica Iduate, David Wayne Weber
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Patent number: 10240465Abstract: A trailing edge cooling system for a multi-wall blade, including: a set of outward legs extending toward a trailing edge of the multi-wall blade and fluidly coupled to a coolant feed; a set of return legs extending away from the trailing edge of the multi-wall blade and fluidly coupled to a coolant collection passage; and a connecting system for fluidly coupling the set of outward legs and the set of return legs; wherein the set of outward legs is radially offset from the set of return legs along a radial axis of the multi-wall blade.Type: GrantFiled: October 26, 2016Date of Patent: March 26, 2019Assignee: General Electric CompanyInventors: David Wayne Weber, Robert Peter Hanet, Gregory Thomas Foster, Brendon James Leary
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Publication number: 20190054567Abstract: Additive manufactured components including portions having distinct porosities, and systems/methods of forming components including portions having distinct porosities are disclosed. The components may include a first portion having a first porosity. The first portion may include a first exposure pattern of a plurality of scan vectors extending over the first portion. The first exposure pattern may define the first porosity of the first portion. The component may also include a second portion positioned adjacent the first portion. The second portion may include a second porosity greater than the first porosity of the first portion. Additionally, the second portion may include a second exposure pattern of a plurality of scan vectors extending over the second portion. The second exposure pattern may be distinct from the first exposure pattern of the first portion, and may define the second porosity of the second portion.Type: ApplicationFiled: August 18, 2017Publication date: February 21, 2019Inventors: Felix Martin Gerhard Roerig, Thomas Etter, Brendon James Leary, Julius Andreas Schurb
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Publication number: 20190054568Abstract: Additive manufactured components including sacrificial caps, and methods of forming components including sacrificial caps are disclosed. The additive manufactured components may include a body portion including a first surface, and a feature formed in the body portion. The feature may include an aperture formed through the first surface of the body portion. Additionally, the components may include a sacrificial cap formed integral with at least a portion of the first surface of the body portion. The sacrificial cap may include a conduit in fluid communication with the feature. The sacrificial cap including the conduit may be removed from the body portion to expose the first surface and the aperture of the feature, respectively, after performing one or more post-build processes, such as shot peening, on the component and the sacrificial cap.Type: ApplicationFiled: August 18, 2017Publication date: February 21, 2019Inventors: Brendon James Leary, Thomas Etter, Felix Martin Gerhard Roerig, Julius Andreas Schurb
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Publication number: 20190017391Abstract: An apparatus and method for cooling a blade tip for a turbine engine can include an blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall enclosing an interior for the blade at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the blade to cool the tip of the blade.Type: ApplicationFiled: July 13, 2017Publication date: January 17, 2019Inventors: Thomas Earl Dyson, Nicholas William Rathay, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
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Publication number: 20190017389Abstract: An apparatus and method for cooling an airfoil tip for a turbine engine can include a blade, such as a cooled turbine blade, having a tip rail extending beyond a tip wall (94) enclosing an interior for the airfoil at the tip. A plurality of film-holes can be provided in the tip rail. A flow of cooling fluid can be provided through the film-holes from the interior of the airfoil to cool the tip of the airfoil.Type: ApplicationFiled: July 13, 2017Publication date: January 17, 2019Inventors: Nicholas William Rathay, Thomas Earl Dyson, Brendon James Leary, Gregory Terrence Garay, Gustavo Adolfo Ledezma, David Wayne Weber, Aaron Ezekiel Smith
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Patent number: 10119405Abstract: A cooling system according to an embodiment includes: a forked passage cooling circuit, the forked passage cooling circuit including a first leg and a second leg; and an air feed cavity for supplying cooling air to the first leg and the second leg of the forked passage cooling circuit; wherein the first leg of the forked passage cooling circuit extends radially outward from and at least partially covers at least one central plenum of a multi-wall blade, and wherein the second leg of the forked passage cooling circuit extends radially outward from and at least partially covers a first set of near wall cooling channels in the multi-wall blade.Type: GrantFiled: December 21, 2015Date of Patent: November 6, 2018Assignee: GENERAL ELECTRIC COMPANYInventors: David Wayne Weber, Brendon James Leary, Jacob Charles Perry, II, Joseph Anthony Weber
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Patent number: 10119406Abstract: A blade includes an airfoil defined by a pressure side outer wall and a suction side outer wall connecting along leading and trailing edges and forming a radially extending coolant receiving chamber. A rib partitions the radially extending chamber into a first passage on a first side of the rib and an adjacent second passage on an opposing second side of the rib. Each passage is enclosed at an end of the radially extending chamber by an end member of the radially extending chamber. A turn opening is defined in an end of the rib through which the coolant passes between the first passage and the second passage within the end member of the radially extending chamber. A bulbous projection extends along the end of the rib and on opposing radially extending sides of the turn opening to reduce stress in the rib and/or connecting fillets.Type: GrantFiled: May 12, 2016Date of Patent: November 6, 2018Assignee: General Electric CompanyInventors: Brendon James Leary, Elisabeth Kraus Black, Gregory Thomas Foster, Michelle Jessica Iduate, Jacob Charles Perry, II
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Patent number: 10053990Abstract: An internal rib for a blade airfoil has a concave surface defined to ensure durability and provide desired heat transfer. A concave surface faces a pressure side or suction side outer wall. A width is between a first end and a second end, and a depth is a length of a normal depth line between a midpoint of the concave surface and an intersection point of the depth line with the pressure or suction side outer wall. An irregular arc is defined within an arc angle centered at the intersection point, the irregular arc has a first arc radius equivalent to the depth at the midpoint of the concave surface and a second arc radius where the arc angle intersects the concave surface equivalent to a product of the depth and a shape factor. The shape factor has a substantially linear relationship with the aspect ratio.Type: GrantFiled: May 12, 2016Date of Patent: August 21, 2018Assignee: General Electric CompanyInventors: David Wayne Weber, Gregory Thomas Foster, Michelle Jessica Iduate, Brendon James Leary, Jacob Charles Perry, II
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Patent number: 10053989Abstract: A cooling system according to an embodiment includes: a pin fin bank cooling circuit; and an air feed cavity for supplying cooling air to the pin fin bank cooling circuit; wherein the pin fin bank cooling circuit extends radially outward from and at least partially covers at least one central plenum of a multi-wall blade and a first set of near wall cooling channels of the multi-wall blade.Type: GrantFiled: December 21, 2015Date of Patent: August 21, 2018Assignee: General Electric CompanyInventors: David Wayne Weber, Gregory Thomas Foster, Gary Michael Itzel, Brendon James Leary, Joseph Anthony Weber
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Patent number: 10052683Abstract: A core for a turbine airfoil casting according to an embodiment includes: a center plenum section; and a plurality of outer passage sections; wherein the center plenum section includes at least one boss extending outwardly from the center plenum to an outer profile of the core.Type: GrantFiled: December 21, 2015Date of Patent: August 21, 2018Assignee: General Electric CompanyInventors: Gregory Thomas Foster, David Wayne Weber, Michelle Jessica Iduate, Brendon James Leary, Joseph Anthony Weber
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Patent number: 10030526Abstract: A cooling system for a turbine bucket including a multi-wall blade and a platform. A cooling circuit for the multi-wall blade includes: an outer cavity circuit and a central cavity for collecting cooling air from the outer cavity circuit; a platform core air feed for receiving the cooling air from the central cavity; and an air passage for fluidly connecting the platform core air feed to a platform core of the platform.Type: GrantFiled: December 21, 2015Date of Patent: July 24, 2018Assignee: General Electric CompanyInventors: Gregory Thomas Foster, Elisabeth Kraus Black, Michelle Jessica Iduate, Brendon James Leary, Jacob Charles Perry, II, David Wayne Weber