Patents by Inventor Brian H. Burrows
Brian H. Burrows has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11807931Abstract: Embodiments described herein generally relate to apparatus for fabricating semiconductor devices. A gas injection apparatus is coupled to a first gas source and a second gas source. Gases from the first gas source and second gas source may remain separated until the gases enter a process volume in a process chamber. A coolant is flowed through a channel in the gas injection apparatus to cool the first gas and the second gas in the gas injection apparatus. The coolant functions to prevent thermal decomposition of the gases by mitigating the influence of thermal radiation from the process chamber. In one embodiment, the channel surrounds a first conduit with the first gas and a second conduit with the second gas.Type: GrantFiled: October 6, 2022Date of Patent: November 7, 2023Assignee: Applied Materials, Inc.Inventors: Shu-Kwan Lau, Lit Ping Lam, Preetham Rao, Kartik Shah, Ian Ong, Nyi O. Myo, Brian H. Burrows
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Patent number: 11578004Abstract: Methods and apparatus for depositing material on a continuous substrate are provided herein. In some embodiments, an apparatus for processing a continuous substrate includes: a first chamber having a first volume; a second chamber having a second volume fluidly coupled to the first volume; and a plurality of process chambers, each having a process volume defining a processing path between the first chamber and the second chamber, wherein the process volume of each process chamber is fluidly coupled to each other, to the first volume, and to the second volume, and wherein the first chamber, the second chamber, and the plurality of process chambers are configured to process a continuous substrate that extends from the first chamber, through the plurality of process chambers, and to the second chamber.Type: GrantFiled: June 2, 2017Date of Patent: February 14, 2023Assignee: APPLIED MATERIALS, INC.Inventors: David Masayuki Ishikawa, Brian H. Burrows
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Publication number: 20230027683Abstract: Embodiments described herein generally relate to apparatus for fabricating semiconductor devices. A gas injection apparatus is coupled to a first gas source and a second gas source. Gases from the first gas source and second gas source may remain separated until the gases enter a process volume in a process chamber. A coolant is flowed through a channel in the gas injection apparatus to cool the first gas and the second gas in the gas injection apparatus. The coolant functions to prevent thermal decomposition of the gases by mitigating the influence of thermal radiation from the process chamber. In one embodiment, the channel surrounds a first conduit with the first gas and a second conduit with the second gas.Type: ApplicationFiled: October 6, 2022Publication date: January 26, 2023Inventors: Shu-Kwan LAU, Lit Ping LAM, Preetham RAO, Kartik SHAH, Ian ONG, Nyi O. MYO, Brian H. BURROWS
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Patent number: 11492704Abstract: Embodiments described herein generally relate to apparatus for fabricating semiconductor devices. A gas injection apparatus is coupled to a first gas source and a second gas source. Gases from the first gas source and second gas source may remain separated until the gases enter a process volume in a process chamber. A coolant is flowed through a channel in the gas injection apparatus to cool the first gas and the second gas in the gas injection apparatus. The coolant functions to prevent thermal decomposition of the gases by mitigating the influence of thermal radiation from the process chamber. In one embodiment, the channel surrounds a first conduit with the first gas and a second conduit with the second gas.Type: GrantFiled: August 13, 2019Date of Patent: November 8, 2022Assignee: Applied Materials, Inc.Inventors: Shu-Kwan Lau, Lit Ping Lam, Preetham Rao, Kartik Shah, Ian Ong, Nyi O. Myo, Brian H. Burrows
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Patent number: 11189508Abstract: Embodiments described herein generally relate to an in-situ metrology system that can constantly provide an uninterrupted optical access to a substrate disposed within a process chamber. In one embodiment, a metrology system for a substrate processing chamber is provided. The metrology system includes a sensor view pipe coupling to a quartz dome of a substrate processing chamber, a flange extending radially from an outer surface of the sensor view pipe, and a viewport window disposed on the flange, the viewport window having spectral ranges chosen for an optical sensor that is disposed on or adjacent to the viewport window.Type: GrantFiled: September 24, 2019Date of Patent: November 30, 2021Assignee: Applied Materials, Inc.Inventors: Ji-Dih Hu, Brian H. Burrows, Janardhan Devrajan, Schubert Chu
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Publication number: 20210324514Abstract: A method and apparatus for a process chamber for thermal processing is described herein. The process chamber is a dual process chamber and shares a chamber body. The chamber body includes a first and a second set of gas inject passages. The chamber body may also include a first and a second set of exhaust ports. The process chamber may have a shared gas panel and/or a shared exhaust conduit. The process chamber described herein enables for the processing of multiple substrates simultaneously with improved process gas flow and heat distribution.Type: ApplicationFiled: March 31, 2021Publication date: October 21, 2021Inventors: Zhiyuan YE, Shu-Kwan Danny LAU, Brian H. BURROWS, Lori WASHINGTON, Herman DINIZ, Martin A. HILKENE, Richard O. COLLINS, Nyi O. MYO, Manish HEMKAR, Schubert S. CHU
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Patent number: 10995419Abstract: Embodiment disclosed herein include a liner assembly, comprising an injector plate liner, a gas injector liner coupled to the injector plate liner, an upper process gas liner coupled to the gas injector liner, a lower process gas liner coupled to the upper process gas liner, and an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a cooling fluid channel is formed in the injector plate adjacent to the gas injector liner.Type: GrantFiled: May 31, 2019Date of Patent: May 4, 2021Assignee: Applied Materials, Inc.Inventors: Brian H. Burrows, Ala Moradian, Kartik Shah, Shu-Kwan Lau
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Publication number: 20200332437Abstract: Embodiment disclosed herein include a liner assembly, comprising an injector plate liner, a gas injector liner coupled to the injector plate liner, an upper process gas liner coupled to the gas injector liner, a lower process gas liner coupled to the upper process gas liner, and an injector plate positioned between the injector plate liner and the upper process gas liner, wherein a cooling fluid channel is formed in the injector plate adjacent to the gas injector liner.Type: ApplicationFiled: May 31, 2019Publication date: October 22, 2020Inventors: Brian H. BURROWS, Ala MORADIAN, Kartik SHAH, Shu-Kwan LAU
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Publication number: 20200290932Abstract: Methods and apparatus for depositing material on a continuous substrate are provided herein. In some embodiments, an apparatus for processing a continuous substrate includes: a first chamber having a first volume; a second chamber having a second volume fluidly coupled to the first volume; and a plurality of process chambers, each having a process volume defining a processing path between the first chamber and the second chamber, wherein the process volume of each process chamber is fluidly coupled to each other, to the first volume, and to the second volume, and wherein the first chamber, the second chamber, and the plurality of process chambers are configured to process a continuous substrate that extends from the first chamber, through the plurality of process chambers, and to the second chamber.Type: ApplicationFiled: June 2, 2017Publication date: September 17, 2020Inventors: David Masayuki ISHIKAWA, Brian H. BURROWS
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Publication number: 20200291523Abstract: Multi-zone process kits for use in a deposition chamber are provided herein. In some embodiments, a multi-zone process kit includes a body having a plurality of deposition zones formed in the body; one or more gas injection conduits fluidly coupled to a first side of each of the plurality of deposition zones via a plurality of gas inlets; an exhaust conduit fluidly coupled to a second side of each of the plurality of deposition zones via a plurality of exhaust apertures; and a multi-zone heater having a plurality of heating zones, wherein one or more of the plurality of heating zones corresponds to each of the plurality of deposition zones.Type: ApplicationFiled: June 2, 2017Publication date: September 17, 2020Inventors: David M. ISHIKAWA, Brian H. BURROWS
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Publication number: 20200105554Abstract: Embodiments described herein generally relate to an in-situ metrology system that can constantly provide an uninterrupted optical access to a substrate disposed within a process chamber. In one embodiment, a metrology system for a substrate processing chamber is provided. The metrology system includes a sensor view pipe coupling to a quartz dome of a substrate processing chamber, a flange extending radially from an outer surface of the sensor view pipe, and a viewport window disposed on the flange, the viewport window having spectral ranges chosen for an optical sensor that is disposed on or adjacent to the viewport window.Type: ApplicationFiled: September 24, 2019Publication date: April 2, 2020Inventors: Ji-Dih HU, Brian H. BURROWS, Janardhan DEVRAJAN, Schubert CHU
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Publication number: 20200071832Abstract: Embodiments described herein generally relate to apparatus for fabricating semiconductor devices. A gas injection apparatus is coupled to a first gas source and a second gas source. Gases from the first gas source and second gas source may remain separated until the gases enter a process volume in a process chamber. A coolant is flowed through a channel in the gas injection apparatus to cool the first gas and the second gas in the gas injection apparatus. The coolant functions to prevent thermal decomposition of the gases by mitigating the influence of thermal radiation from the process chamber. In one embodiment, the channel surrounds a first conduit with the first gas and a second conduit with the second gas.Type: ApplicationFiled: August 13, 2019Publication date: March 5, 2020Inventors: Shu-Kwan LAU, Lit Ping LAM, Preetham RAO, Kartik SHAH, Ian ONG, Nyi O. MYO, Brian H. BURROWS
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Publication number: 20190132910Abstract: Implementations described herein generally relate to batteries for portable electronic devices. More specifically, implementations of the present disclosure relate to electrode assemblies, such as jelly roll-type electrode assemblies, and apparatus and methods for manufacturing electrode assemblies. In one implementation, a system for moisture removal is provided. The system comprises a tubular chamber body defining one or more processing regions. The tubular chamber body comprises a tubular outer wall and an interior wall that encloses an interior volume. The one or more processing regions include a pre-heat region and a drying region. The pre-heat region comprises a first variable frequency microwave source capable of producing microwave energy in a range from about 0.9 GHz to about 10 GHz. The drying region comprises a second variable frequency microwave source capable of producing microwave energy in a range from about 0.9 GHz to about 10 GHz and a vacuum source.Type: ApplicationFiled: August 28, 2018Publication date: May 2, 2019Inventors: Jean DELMAS, Brian H. BURROWS, Subramanya P. HERLE
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Patent number: 9982364Abstract: In some embodiments, an substrate processing system may include a chamber body, a heater assembly disposed within the chamber body, wherein the heater assembly includes a plurality of resistive heater elements coupled together to form an isothermal heated enclosure, and a process kit disposed within the isothermal heated enclosure and having an inner processing volume that includes a plurality of substrate supports to support substrates when disposed thereon, wherein the process kit includes a first processing gas inlet to provide processing gases to the inner processing volume, a first carrier gas inlet to provide a carrier gas to the inner processing volume, and a first exhaust outlet, and a first gas heater coupled via a first conduit to the first carrier gas inlet to heat the carrier gas prior to flowing into the inner processing volume.Type: GrantFiled: April 7, 2016Date of Patent: May 29, 2018Assignee: APPLIED MATERIALS, INC.Inventors: David Masayuki Ishikawa, Paul J. Steffas, Sumedh Acharya, Brian H. Burrows
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Publication number: 20170244006Abstract: In some embodiments, an inline substrate processing tool may include a substrate carrier having a plurality of slots configured to retain a plurality of substrates parallel to each other when disposed in the slots, a first substrate processing module and a second substrate processing module disposed in a linear arrangement, wherein each substrate processing module includes an enclosure and a track that supports the substrate carrier and provides a path for the substrate carrier to move linearly through the first and second substrate processing modules, and a first gas cap disposed between the first and second substrate processing modules, wherein the first gas cap includes a first process gas conduit to provide a first process gas to the first substrate processing module, and a second process gas conduit to provide a second process gas to the second substrate processing module.Type: ApplicationFiled: September 1, 2015Publication date: August 24, 2017Inventors: BRIAN H. BURROWS, NILESH BAGUL, SUMEDH ACHARYA, BAHUBALI UPADHYE, LANCE A. SCUDDER, ROGER N. ANDERSON
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Publication number: 20170221751Abstract: A substrate carrier for an epitaxy chamber is described that has an elongated base member supporting two substrate supports in an angled relationship and a center substrate support between the two substrate supports. The center substrate support has one or more openings at which a substrate is positioned for processing, enabling both sides of the substrate to be processed concurrently.Type: ApplicationFiled: August 21, 2015Publication date: August 3, 2017Applicant: Applied Materials, Inc.Inventors: Brian H. BURROWS, Lance A. SCUDDER, David K. CARLSON, Kashif MAQSOOD
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Patent number: 9644267Abstract: A method and apparatus that may be utilized for chemical vapor deposition and/or hydride vapor phase epitaxial (HVPE) deposition are provided. In one embodiment, a metal organic chemical vapor deposition (MOCVD) process is used to deposit a Group III-nitride film on a plurality of substrates. A Group III precursor, such as trimethyl gallium, trimethyl aluminum or trimethyl indium and a nitrogen-containing precursor, such as ammonia, are delivered to a plurality of straight channels which isolate the precursor gases. The precursor gases are injected into mixing channels where the gases are mixed before entering a processing volume containing the substrates. Heat exchanging channels are provided for temperature control of the mixing channels to prevent undesirable condensation and reaction of the precursors.Type: GrantFiled: July 9, 2013Date of Patent: May 9, 2017Assignee: APPLIED MATERIALS, INC.Inventors: Brian H. Burrows, Alexander Tam, Ronald Stevens, Kenric T. Choi, James David Felsch, Jacob Grayson, Sumedh Acharya, Sandeep Nijhawan, Lori D. Washington, Nyi O. Myo
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Publication number: 20160348240Abstract: Embodiments described herein generally relate to a batch processing chamber. The batch processing chamber includes a lid, a chamber wall and a bottom that define a processing region. A cassette including a stack of susceptors for supporting substrates is disposed in the processing region. The edge of the cassette is coupled to a plurality of shafts and the shafts are coupled to a rotor. During operation, the rotor rotates the cassette to improve deposition uniformity. A heating element is disposed on the chamber wall and a plurality of gas inlets is disposed through the heating element on the chamber wall. Each gas inlet is substantially perpendicular to the chamber wall.Type: ApplicationFiled: January 6, 2015Publication date: December 1, 2016Inventors: Brian H. BURROWS, Lance A. SCUDDER, Kashif MAQSOOD, Roger N. ANDERSON, Sumedh Dattatraya ACHARYA
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Publication number: 20160298263Abstract: In some embodiments, an substrate processing system may include a chamber body, a heater assembly disposed within the chamber body, wherein the heater assembly includes a plurality of resistive heater elements coupled together to form an isothermal heated enclosure, and a process kit disposed within the isothermal heated enclosure and having an inner processing volume that includes a plurality of substrate supports to support substrates when disposed thereon, wherein the process kit includes a first processing gas inlet to provide processing gases to the inner processing volume, a first carrier gas inlet to provide a carrier gas to the inner processing volume, and a first exhaust outlet, and a first gas heater coupled via a first conduit to the first carrier gas inlet to heat the carrier gas prior to flowing into the inner processing volume.Type: ApplicationFiled: April 7, 2016Publication date: October 13, 2016Inventors: DAVID MASAYUKI ISHIKAWA, PAUL J. STEFFAS, SUMEDH ACHARYA, BRIAN H. BURROWS
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Publication number: 20150155407Abstract: Methods for processing substrates are provided herein. In some embodiments, the method includes providing a substrate supported on a starting template; adhering a first superstrate to a first side of the substrate; separating the substrate with the superstrate from the starting template; determining if a useful life of the used template has been reached; and re-using the used template as a starting template if the useful life has not been reached.Type: ApplicationFiled: December 2, 2014Publication date: June 4, 2015Inventors: LANCE A. SCUDDER, CHARLES GAY, JAMES M. GEE, KASHIF MAQSOOD, BRIAN H. BURROWS, TAEJOON PARK