Abstract: A subassembly for use in fiber optic communications systems where multiple optical fibers are used in either transmitting or receiving optical signals. The subassembly is adapted for being mechanically and optically connected with a ferrule supporting a set of optical communications fibers. The subassembly uses a carrier assembly to support an optoelectronic device having a corresponding set of photoactive components which are operative for either converting photonic signals to electrical signals (in a receiver) or converting electrical signals to photonic signals (in a transmitter). The subassembly includes a lens and alignment frame having a set of guide pins and an array of lenses for interfacing the fibers of the ferrule with the photoactive components of the optoelectronic device on the carrier assembly. The carrier assembly may also include signal processing devices and a circuit board having an edge connector for removably connecting the subassembly with a computer or communications system.

Abstract: A lens array for use in fiber optic communications modules where multiple optical fibers are used in either transmitting or receiving optical signals. The lens array is adapted for optically interfacing a set of photoactive components such as semiconductor lasers or photo diodes deployed on an integrated circuit chip with a set of optical communications fibers supported in a ferrule. The individual lens elements within the array are shaped to have a greater height than width and are fitted together by being truncated along their boundaries with adjoining lenses. The increased height of the lens elements allows them to gather and transfer more light between the photoactive components and the optical fibers.

Abstract: A novel pillar is provided. The pillar having a longitudinal axis and first and second ends, an outer skin, an extruded support structure disposed within the outer skin, with the support structure including multiple cells arranged along the longitudinal axis for support of longitudinal loads, and a tension bar disposed at least partially within the extruded support structure. The outer skin and extruded support may include structural plastic, and the extruded support structure may be separately insertable into the outer skin. However, in an alternative embodiment the outer skin and extruded support structure are co-extruded as a single monolithic piece.

Abstract: A transceiver assembly for use in fiber optic communications systems where multiple optical fibers are used in transmitting and receiving optical signals. The assembly is adapted for being mechanically and optically connected with a ferrule supporting a set of optical communications fibers. The transceiver assembly supports an optoelectronic device having a corresponding set of photoactive components which are operative for either converting photonic signals to electrical signals (in a receiver) or converting electrical signals to photonic signals (in a transmitter). The transceiver assembly includes a frame section having a carrier which is precisely fabricated for supporting the optoelectronic device and includes an alignment structure for cooperating with the optical ferrule to align the photoactive components with the fibers in the ferrule.

Abstract: An optical coupling system includes a unitary separation-setting member for establishing precise spatial relationships among a microlens array, an array of light sources, and an array of optical fibers. The separation-setting member includes an interior region with a shoulder against which the lens array is positioned. The shoulder is at a precisely controlled distance from a target plane along which the ends of the optical fibers are aligned. The target plane is defined by the front surface of the separation-setting member. Thus, the dimensions of the separation-setting member control the distance of the fiber ends from the microlenses. Moreover, a back surface of the separation-setting member is at a precisely controlled distance from the shoulder, so that when the back surface is rested against a substrate on which the light sources are mounted, the light sources are precisely positioned relative to the microlenses.

Abstract: An optical coupling system includes a unitary separation-setting member for establishing precise spatial relationships among a microlens array, an array of light sources, and an array of optical fibers. The separation-setting member includes an interior region with a shoulder against which the lens array is positioned. The shoulder is at a precisely controlled distance from a target plane along which the ends of the optical fibers are aligned. The target plane is defined by the front surface of the separation-setting member. Thus, the dimensions of the separation-setting member control the distance of the fiber ends from the microlenses. The dimensions of the separation-setting member also control the distance of the microlenses from light sources, such as VCSELs. A back surface of the separation-setting member is at a precisely controlled distance from the shoulder.