Abstract: A thermally efficient cover for the molten metal held in a furnace, tundish, ladle, crucible or other containment vessel. Through substantially horizontal movement, this cover allows for periodic removal, particularly by retraction, for accessing contents of that furnace from a top aperture in the containment vessel. This invention further relates to a covered furnace system and methods of use.

Abstract: Dispersing a gas in a liquid to provide a mixture of saturated, supersaturated or hypersaturated solution to provide a suspension of bubbles containing gas therein.

Abstract: An electric heater assembly for heating molten metal such as aluminum.

Abstract: A two-phase mixture is provided having a dissolved gas and a suspension of bubbles in a liquid. Methods for making, maintaining, and using the two-phase mixture are also provided. The gas molecules may be introduced into the liquid at a high velocity under elevated pressure to form a supersaturated solution that retains the dissolved gas concentration in solution when the solution is exposed to ambient conditions. The mixture may be used in a number of applications where high concentrations of gas must be retained in solution during prolonged exposure to ambient conditions. An example of use is the treatment of wounds to non-surgically remove dead, devitalized, contaminated and foreign matter from tissue cells. The mixture may be combined with a plastic to encapsulate the suspension of bubbles to minimize liberation of the gas bubbles from the mixture.

Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.

Abstract: A filter material for molten aluminum, the material subsequently dissolvable in molten aluminum to recover aluminum captured therein.

Abstract: An electric assembly using powdered media for generating heat.

Abstract: An electric heater assembly suitable for heating molten metal, the electric heater assembly having a sleeve comprised of a closed end suitable for immersing in the molten metal. The sleeve is fabricated from a composite material comprised of titanium alloy and having an outside surface to be exposed to the molten metal coated with a refractory resistant to attack by the molten metal having a sealant metal applied thereto; and an electric heater located in the sleeve in heat transfer relationship therewith.

Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.

Abstract: A container for molten metal which uses heat of solidification for heating the molten metal.

Abstract: A container for molten metal which uses heat of solidification for heating the molten metal.

Abstract: A method of heating molten aluminum in a container utilizing gas stirring means.

Abstract: A container for molten metal which uses heat of solidification for heating the molten metal and method of heating body of molten aluminum.

Abstract: A method of dispensing or pouring molten metal, e.g., aluminum, from a container or vessel, the flow rate controlled to minimize splashing of the molten aluminum exiting the container, the method comprising the steps of providing a container for containing molten metal, the container having an outlet for dispensing molten metal therefrom and providing a body of molten aluminum in the container, the body having a top surface. A pressure lower than atmospheric pressure is maintained on the surface of the body in the container vessel for purposes of controlling the flow of molten metal through said outlet. Molten metal is dispensed through the outlet by increasing the pressure maintained in the container towards atmospheric pressure.

Abstract: A method of heating molten aluminum in a container utilizing gas stirring means.

Abstract: A container for molten metal which uses heat of solidification for heating the molten metal.

Abstract: A container for molten metal which uses heat of solidification for heating the molten metal.

Abstract: A method of dispensing or pouring molten metal, e.g., aluminum, from a container or vessel, the flow rate controlled to minimize splashing of the molten aluminum exiting the container, the method comprising the steps of providing a container for containing molten metal, the container having an outlet for dispensing molten metal therefrom and providing a body of molten aluminum in the container, the body having a top surface. A pressure lower than atmospheric pressure is maintained on the surface of the body in the container vessel for purposes of controlling the flow of molten metal through said outlet. Molten metal is dispensed through the outlet by increasing the pressure maintained in the container towards atmospheric pressure.

Abstract: A method for filtering molten aluminum containing suspended particles using an improved filtration media, the method comprising the steps of providing a source of molten aluminum and providing media having a coating thereon, the coating having a softening point at molten aluminum temperatures to provide adhesive properties and bonding of suspended particles in the molten aluminum thereto. The filtration media is contacted with molten aluminum and suspended particles are adhesively bonded thereto to provide molten aluminum having suspended particles removed therefrom.

Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.