Patents by Inventor Carl Hampson

Carl Hampson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11078332
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: August 3, 2021
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Charles Fitch Appley, Carl Hampson, Gert R. Mueller, Benedicte Pacorel
  • Publication number: 20210230201
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: February 5, 2021
    Publication date: July 29, 2021
    Inventors: Gert R. MUELLER, Charles Fitch APPLEY, Benedicte Pacorel, Carl HAMPSON
  • Publication number: 20210214557
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particulary mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: March 28, 2021
    Publication date: July 15, 2021
    Inventors: Carl Hampson, Ferdous KHAN
  • Patent number: 11060276
    Abstract: The invention relates to an aqueous binder composition comprising a carbohydrate component, possibly a crosslinker and possibly reaction product of carbohydrate component with crosslinker, further comprising a phenalkamine. The invention further discloses binders obtained therefrom and composite products manufactured therewith.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: July 13, 2021
    Inventors: Carl Hampson, Oliver Callaghan
  • Publication number: 20210155865
    Abstract: A briquette for use as a mineral charge in a cupola furnace for the production of mineral wool fibres is produced by—combining: a) recycled waste mineral wool selected from i) waste mineral wool comprising uncured sugar containing binder, ii) waste mineral wool comprising cured binder, iii) waste mineral wool without binder and iv) combination thereof, b) cement, and c) additional sugar(s) to form a mouldable mixture and—moulding and curing the mouldable mixture to form the briquette.
    Type: Application
    Filed: May 24, 2019
    Publication date: May 27, 2021
    Inventor: Carl HAMPSON
  • Publication number: 20210130560
    Abstract: A binder used for manufacturing a composite product is prepared by combining i) Maillard reactants selected from: reducing sugar reactant(s) and nitrogen-containing reactant(s); curable reaction product(s) of reducing sugar reactant(s) and nitrogen-containing reactant(s); and combinations thereof; and ii) a resin; reactants of a resin; and combinations thereof.
    Type: Application
    Filed: March 27, 2019
    Publication date: May 6, 2021
    Applicants: Knauuf Insulation sprl, MCTRON Technologies Inc.
    Inventors: Carl HAMPSON, Oliver CALLAGHAN, Kenneth SNYDER
  • Publication number: 20210115164
    Abstract: The present invention relates to a water-soluble binder composition comprising at least one carbohydrate component and at least one carbon dioxide reaction product comprising at least the reaction product(s) of carbon dioxide with at least one nitrogen-containing compound. It further relates to a method of its manufacture, its use, a method of manufacturing a collection of matter bound by said polymeric binder, as well as a binder solution or dispersion comprising said binder composition.
    Type: Application
    Filed: December 18, 2018
    Publication date: April 22, 2021
    Inventors: Carl HAMPSON, Gareth JONES
  • Publication number: 20210102104
    Abstract: A method of manufacturing a composite product, comprising: applying a binder composition, notably in the form of an aqueous solution, to non or loosely assembled matter to provide resinated matter, wherein the binder composition consists of a binder composition prepared by combining reactants comprising at least 50% by dry weight reducing sugar reactant(s) and at least 5% by dry weight nitrogen-containing reactant(s); and arranging the resinated matter to provide loosely arranged resinated matter; and subjecting the loosely arranged resinated matter to heat and/or pressure to cure the binder composition and to form the composite product; wherein the nitrogen-containing reactant(s) comprise TPTA triprimary triamine(s), notably wherein the nitrogen-containing reactant(s) comprise at least 5% by dry weight of TPTA triprimary triamine(s).
    Type: Application
    Filed: March 27, 2019
    Publication date: April 8, 2021
    Inventors: Carl HAMPSON, Oliver CALLAGHAN
  • Publication number: 20210087401
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particulary mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: December 8, 2020
    Publication date: March 25, 2021
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Patent number: 10913760
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: February 9, 2021
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Gert R. Mueller, Charles Fitch Appley, Benedicte Pacorel, Carl Hampson
  • Publication number: 20200347231
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: July 18, 2020
    Publication date: November 5, 2020
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20200332060
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: May 5, 2020
    Publication date: October 22, 2020
    Inventors: Charles Fitch APPLEY, Carl HAMPSON, Gert R. MUELLER, Benedicte PACOREL
  • Patent number: 10738160
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: August 11, 2020
    Assignees: Knauf Insulation SPRL, Knauf Insulation, Inc.
    Inventors: Charles Fitch Appley, Carl Hampson, Gert R. Mueller, Benedicte Pacorel
  • Publication number: 20200224004
    Abstract: The present invention relates to the use of an amine compound comprising at least one, preferably at least two amine functions, wherein the amine functions are primary or secondary amines, to reduce the level of furfural and/or hydroxymethylfurfural in a carbohydrate-based binder or binder composition and/or escaping in the course of preparation, cross-linking and/or curing of carbohydrate-based binders. Preferably, the carbohydrate-based binder is obtained from a carbohydrate-based binder composition comprising a carbohydrate component and a cross-linker and possibly reaction product of carbohydrate component and cross-linker, wherein the cross-linker is selected from ammonium salts of inorganic acid, carboxylic acids, salts, ester or anhydride derivatives thereof, and/or combinations thereof.
    Type: Application
    Filed: March 24, 2020
    Publication date: July 16, 2020
    Inventors: Carl HAMPSON, Mike MAXWELL
  • Publication number: 20200190328
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particulary mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: February 22, 2020
    Publication date: June 18, 2020
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20200148925
    Abstract: The present invention relates to an aqueous carbohydrate based binder composition, comprising a carbohydrate component and an amine component, wherein the carbohydrate component comprises one or more pentose sugars, as well as to a method of its production.
    Type: Application
    Filed: January 19, 2020
    Publication date: May 14, 2020
    Inventors: Roger Jackson, Carl Hampson, James Robinson, Benedicte Pacorel
  • Patent number: 10597516
    Abstract: A method of using an amine compound including at least one amine functional group, wherein the amine functional group(s) comprise primary and/or secondary amine functional groups, to reduce the level of furfural and/or hydroxymethylfurfural in a carbohydrate-based binder or binder composition and/or escaping in the course of preparation, cross-linking and/or curing of carbohydrate-based binders, is provided. The carbohydrate-based binder is obtained from a carbohydrate-based binder composition comprising a carbohydrate component, a cross-linker and optionally one or more reaction products of the carbohydrate component and the cross-linker, wherein the cross-linker is selected from the group consisting of ammonium salts of inorganic acid, carboxylic acids, salts, ester and anhydride derivatives thereof, and combinations thereof.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: March 24, 2020
    Inventors: Carl Hampson, Mike Maxwell
  • Publication number: 20200002512
    Abstract: The present invention relates to improved curable binder compositions comprising cellulose hydrolysate sugars and an inorganic ammonia salt, products making use thereof and a process for making such products. The invention binders show improved bond strength under dry and wet conditions.
    Type: Application
    Filed: January 30, 2018
    Publication date: January 2, 2020
    Inventors: Carl HAMPSON, Oliver CALLAGHAN
  • Publication number: 20190352545
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: March 18, 2019
    Publication date: November 21, 2019
    Applicant: KNAUF INSULATION INC.
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Publication number: 20190352323
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: May 29, 2019
    Publication date: November 21, 2019
    Inventors: Gert R. MUELLER, Charles Fitch APPLEY, Benedicte Pacorel, Carl HAMPSON