Patents by Inventor Carl Hampson

Carl Hampson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190264857
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: May 7, 2019
    Publication date: August 29, 2019
    Inventor: Carl HAMPSON
  • Publication number: 20190257078
    Abstract: The invention relates to an aqueous binder composition comprising a carbohydrate component, possibly a crosslinker and possibly reaction product of carbohydrate component with crosslinker, further comprising a phenalkamine. The invention further discloses binders obtained therefrom and composite products manufactured therewith.
    Type: Application
    Filed: May 31, 2017
    Publication date: August 22, 2019
    Inventors: Carl HAMPSON, Oliver CALLAGHAN
  • Patent number: 10287462
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: May 14, 2019
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Publication number: 20190127553
    Abstract: The present invention relates to the use of an amine compound comprising at least one, preferably at least two amine functions, wherein the amine functions are primary or secondary amines, to reduce the level of furfural and/or hydroxymethylfurfural in a carbohydrate-based binder or binder composition and/or escaping in the course of preparation, cross-linking and/or curing of carbohydrate-based binders. Preferably, the carbohydrate-based binder is obtained from a carbohydrate-based binder composition comprising a carbohydrate component and a cross-linker and possibly reaction product of carbohydrate component and cross-linker, wherein the cross-linker is selected from ammonium salts of inorganic acid, carboxylic acids, salts, ester or anhydride derivatives thereof, and/or combinations thereof.
    Type: Application
    Filed: May 23, 2017
    Publication date: May 2, 2019
    Inventors: Carl HAMPSON, Mike MAXWELL
  • Publication number: 20190119446
    Abstract: The present invention relates to a water-soluble carbohydrate-polyamino acid-based pre-reacted binder composition, a method of its manufacture, use of the pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising the pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: December 18, 2018
    Publication date: April 25, 2019
    Inventors: Carl Hampson, Richard Hand, James Robinson
  • Publication number: 20190085204
    Abstract: The present invention relates to an aqueous binder composition, a method of manufacturing a product comprising said binder composition in a cured state, as well as particle or fibre products comprising the binder composition in a cured state, and a use of said binder composition.
    Type: Application
    Filed: August 20, 2018
    Publication date: March 21, 2019
    Inventors: Carl HAMPSON, Benedicte PACOREL
  • Publication number: 20180340104
    Abstract: The present invention relates to an assembly of matter comprising mineral fibers, synthetic fibers or natural fibers, cellulosic particle or sheet material, bonded together by a curable binder composition comprising a monosaccharide and/or polysaccharide and an azetidinium crosslinker and possibly reaction product resulting from the cross-linking between polysaccharide and azetidinium crosslinker, or by a binder obtained by subjecting to curing conditions an aqueous curable binder composition comprising a monosaccharide and/or polysaccharide and an azetidinium crosslinker and possibly reaction product resulting from the cross-linking between polysaccharide and azetidinium crosslinker. The binder composition may further comprise a crosslinker capable of undergoing radical polymerization. Binder compositions and a process for manufacturing said assembly of matter are also disclosed.
    Type: Application
    Filed: October 26, 2016
    Publication date: November 29, 2018
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20180319984
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: July 18, 2018
    Publication date: November 8, 2018
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20180319901
    Abstract: The present invention relates to new aqueous curable binder compositions comprising a carbohydrate compound, a first cross linker and a second cross linker different from the first capable of undergoing radical polymerization and possibly a free radical initiator.
    Type: Application
    Filed: October 26, 2016
    Publication date: November 8, 2018
    Applicant: Knauf Insulation SPRL
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20180265633
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: March 5, 2018
    Publication date: September 20, 2018
    Inventors: Charles Fitch APPLEY, Carl HAMPSON, Gert R. MUELLER, Benedicte PACOREL
  • Patent number: 10053558
    Abstract: A binder based predominantly on molasses which incorporates both polymeric and monomeric polycarboxylic acid components to form a composite including both melanoidin and polyester polymeric structures. The binder incorporates the chemical profile of molasses with a mixture of polycarboxylic acids which combines to form a strong and weatherable binder composition which may be used to bind loosely or non-assembled matter.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: August 21, 2018
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Benedicte Pacorel, Carl A. Hampson
  • Publication number: 20180224051
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: April 2, 2018
    Publication date: August 9, 2018
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Patent number: 10035913
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: July 31, 2018
    Inventors: Carl Hampson, Ferdous Khan
  • Publication number: 20180128414
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: October 11, 2017
    Publication date: May 10, 2018
    Inventor: Carl HAMPSON
  • Publication number: 20180002577
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: September 12, 2017
    Publication date: January 4, 2018
    Inventors: Carl HAMPSON, Benedicte PACOREL, Roger JACKSON
  • Publication number: 20170210952
    Abstract: The present invention relates to new aqueous binder compositions comprising an aqueous curable binder composition comprising starting materials required for forming a thermoset resin upon curing and a matrix polymer, wherein the starting materials required for forming a thermoset resin upon curing comprise (i) a polyhydroxy component and a polycarboxylic acid component, or an anhydride, ester or salt derivative thereof and/or reaction product thereof, or (ii) a carbohydrate component and a nitrogen containing component and/or a reaction product thereof.
    Type: Application
    Filed: July 17, 2015
    Publication date: July 27, 2017
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20170210945
    Abstract: The present invention relates to an aqueous binder composition, a method of manufacturing a product comprising said binder composition in a cured state, as well as particle or fibre products comprising the binder composition in a cured state, and a use of said binder composition.
    Type: Application
    Filed: July 9, 2015
    Publication date: July 27, 2017
    Inventors: Carl HAMPSON, Benedicte PACOREL
  • Publication number: 20170198142
    Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
    Type: Application
    Filed: July 17, 2015
    Publication date: July 13, 2017
    Applicant: KNAUF INSULATION, INC.
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20170174836
    Abstract: The present invention relates to a water-soluble carbohydrate-polyamino acid-based pre-reacted binder composition, a method of its manufacture, use of the pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising the pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: May 19, 2015
    Publication date: June 22, 2017
    Applicant: Knauf Insulation SPRL
    Inventors: Carl Hampson, Richard Hand, James Robinson
  • Publication number: 20170037187
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: October 24, 2016
    Publication date: February 9, 2017
    Inventors: Charles Fitch APPLEY, Carl HAMPSON, Gert R. MUELLER, Benedicte PACOREL