Patents by Inventor Carl Hampson

Carl Hampson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170015694
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: September 26, 2016
    Publication date: January 19, 2017
    Inventors: Gert R. MUELLER, Charles Fitch APPLEY, Benedicte Pacorel, Carl A. HAMPSON
  • Publication number: 20170002971
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: September 14, 2016
    Publication date: January 5, 2017
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Patent number: 9505883
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: November 29, 2016
    Assignees: Knauf Insulation SPRL, Knauf Insulation, Inc.
    Inventors: Charles Fitch Appley, Carl A. Hampson, Gert R. Mueller, Benedicte Pacorel
  • Patent number: 9493603
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: May 7, 2011
    Date of Patent: November 15, 2016
    Assignees: Knauf Insulation SPRL, Knauf Insulation, Inc.
    Inventors: Gert R. Mueller, Charles Fitch Appley, Benedicte Pacorel, Carl A. Hampson
  • Publication number: 20160304703
    Abstract: A binder based predominantly on molasses which incorporates both polymeric and monomeric polycarboxylic acid components to form a composite including both melanoidin and polyester polymeric structures. The binder incorporates the chemical profile of molasses with a mixture of polycarboxylic acids which combines to form a strong and weatherable binder composition which may be used to bind loosely or non-assembled matter.
    Type: Application
    Filed: June 21, 2016
    Publication date: October 20, 2016
    Inventors: Benedicte PACOREL, Carl A. Hampson
  • Patent number: 9469747
    Abstract: A method of manufacturing a mineral fiber thermal insulation product comprises the sequential steps of: Forming mineral fibers from a molten mineral mixture; spraying a substantially formaldehyde free binder solution on to the mineral fibers, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibers to which the binder solution has been applied to form a batt of mineral fibers; and Curing the batt comprising the mineral fibers and the binder which is in contact with the mineral fibers by passing the batt through a curing oven so as to provide a batt of mineral fibers held together by a substantially water insoluble cured binder.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: October 18, 2016
    Assignees: Knauf Insulation SPRL, Knauf Insulation, Inc.
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Publication number: 20160280971
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: June 3, 2016
    Publication date: September 29, 2016
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Patent number: 9416248
    Abstract: A binder based predominantly on molasses which incorporates both polymeric and monomeric polycarboxylic acid components to form a composite including both melanoidin and polyester polymeric structures. The binder incorporates the chemical profile of molasses with a mixture of polycarboxylic acids which combines to form a strong and weatherable binder composition which may be used to bind loosely or non-assembled matter.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: August 16, 2016
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Benedicte Pacorel, Carl A. Hampson
  • Publication number: 20160002441
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: April 7, 2015
    Publication date: January 7, 2016
    Inventor: Carl Hampson
  • Patent number: 9039827
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: May 26, 2015
    Assignees: Knauf Insulation, LLC, Knauf Insulation SPRL
    Inventor: Carl Hampson
  • Patent number: 8979994
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: March 17, 2015
    Assignee: Knauf Insulation SPRL
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Publication number: 20150065646
    Abstract: A binder based predominantly on molasses which incorporates both polymeric and monomeric polycarboxylic acid components to form a composite including both melanoidin and polyester polymeric structures. The binder incorporates the chemical profile of molasses with a mixture of polycarboxylic acids which combines to form a strong and weatherable binder composition which may be used to bind loosely or non-assembled matter.
    Type: Application
    Filed: November 6, 2014
    Publication date: March 5, 2015
    Inventors: Benedicte PACOREL, Carl A. Hampson
  • Publication number: 20150053114
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Application
    Filed: April 4, 2013
    Publication date: February 26, 2015
    Applicant: KNAUF INSULATION
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Patent number: 8940089
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Grant
    Filed: December 30, 2011
    Date of Patent: January 27, 2015
    Assignee: Knauf Insulation SPRL
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Publication number: 20150010949
    Abstract: The present invention relates to an aqueous carbohydrate based binder composition, comprising a carbohydrate component and an amine component, wherein the carbohydrate component comprises one or more pentose sugars, as well as to a method of its production.
    Type: Application
    Filed: September 2, 2012
    Publication date: January 8, 2015
    Applicant: Knauf Insulation
    Inventors: Roger Jackson, Carl Hampson, James Robinson, Benedicte Pacorel
  • Patent number: 8900495
    Abstract: A binder based predominantly on molasses which incorporates both polymeric and monomeric polycarboxylic acid components to form a composite including both melanoidin and polyester polymeric structures. The binder incorporates the chemical profile of molasses with a mixture of polycarboxylic acids which combines to form a strong and weatherable binder composition which may be used to bind loosely or non-assembled matter.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: December 2, 2014
    Assignee: Knauf Insulation
    Inventors: Benedicte Pacorel, Carl A Hampson
  • Publication number: 20140323618
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: May 8, 2014
    Publication date: October 30, 2014
    Applicant: KNAUF INSULATION
    Inventors: Charles Fitch APPLEY, Carl A. HAMPSON, Gert R. MUELLER, Benedicte PACOREL
  • Publication number: 20140312260
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: December 30, 2011
    Publication date: October 23, 2014
    Applicant: Knauf Insulation SPRL
    Inventors: Carl Hampson, Gert Mueller, Charles Appley
  • Publication number: 20140008563
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: September 13, 2013
    Publication date: January 9, 2014
    Applicant: Knauf Insulation SPRL
    Inventor: Carl Hampson
  • Publication number: 20130059075
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: May 7, 2011
    Publication date: March 7, 2013
    Applicant: KNAUF INSULATION
    Inventors: Charles Fitch Appley, Carl A. Hampson, Gert R. Mueller, Benedicte Pacorel