Patents by Inventor Charles H. Wallace

Charles H. Wallace has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190148220
    Abstract: Self-aligned isotropic etch processes for via and plug patterning for back end of line (BEOL) interconnects, and the resulting structures, are described. In an example, a method of fabricating an interconnect structure for an integrated circuit includes removing a sacrificial or permanent placeholder material of a subset of a plurality of holes or trenches through openings in a patterning layer. The method also includes removing the patterning layer and filling the subset of the plurality of holes or trenches with a permanent material.
    Type: Application
    Filed: January 11, 2019
    Publication date: May 16, 2019
    Inventors: Charles H. WALLACE, Elliot N. TAN, Paul A. NYHUS, Swaminathan SIVAKUMAR
  • Patent number: 10211088
    Abstract: Self-aligned isotropic etch processes for via and plug patterning for back end of line (BEOL) interconnects, and the resulting structures, are described. In an example, a method of fabricating an interconnect structure for an integrated circuit includes removing a sacrificial or permanent placeholder material of a subset of a plurality of holes or trenches through openings in a patterning layer. The method also includes removing the patterning layer and filling the subset of the plurality of holes or trenches with a permanent material.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: February 19, 2019
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Elliot N. Tan, Paul A. Nyhus, Swaminathan Sivakumar
  • Patent number: 10204830
    Abstract: Previous layer self-aligned via and plug patterning for back end of line (BEOL) interconnects are described. In an example, an interconnect structure for an integrated circuit includes a first layer disposed above a substrate. The first layer of the interconnect structure includes a grating of alternating metal lines and dielectric lines in a first direction. A second layer of the interconnect structure is disposed above the first layer. The second layer includes a grating of alternating metal lines and dielectric lines in a second direction, perpendicular to the first direction. Each metal line of the grating of the second layer is disposed on a recessed dielectric line composed of alternating distinct regions of a first dielectric material and a second dielectric material corresponding to the alternating metal lines and dielectric lines of the first layer of the interconnect structure.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: February 12, 2019
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Paul A. Nyhus, Elliot N. Tan, Swaminathan Sivakumar
  • Publication number: 20190019748
    Abstract: Pitch division patterning approaches with increased overlay margin for back end of line (BEOL) interconnect fabrication, and the resulting structures, are described. In an example, a method includes forming a first plurality of conductive lines in a first sacrificial material formed above a substrate. The first plurality of conductive lines is formed along a direction of a BEOL metallization layer and is spaced apart by a pitch. The method also includes removing the first sacrificial material, forming a second sacrificial material adjacent to sidewalls of the first plurality of conductive lines, and then forming a second plurality of conductive lines adjacent the second sacrificial material. The second plurality of conductive lines is formed along the direction of the BEOL metallization layer, is spaced apart by the pitch, and is alternating with the first plurality of conductive lines. The method also includes removing the second sacrificial layer.
    Type: Application
    Filed: March 28, 2016
    Publication date: January 17, 2019
    Inventors: Charles H. WALLACE, Leonard P. GULER, Manish CHANDHOK, Paul A. NYHUS
  • Publication number: 20190013246
    Abstract: Aligned pitch-quartered patterning approaches for lithography edge placement error advanced rectification are described. For example, a method of fabricating a semiconductor structure includes forming a first patterned hardmask on a semiconductor substrate. A second hardmask layer is formed on the semiconductor substrate. A segregated di-block co-polymer is formed on the first patterned hardmask and on the second hardmask layer. Second polymer blocks are removed from the segregated di-block co-polymer. A second patterned hardmask is formed from the second hardmask layer and a plurality of semiconductor fins is formed in the semiconductor substrate using first polymer blocks as a mask. A first fin of the plurality of semiconductor fins is removed. Subsequent to removing the first fin, a second fin of the plurality of semiconductor fins is removed.
    Type: Application
    Filed: March 28, 2016
    Publication date: January 10, 2019
    Applicant: Intel Corporation
    Inventors: Charles H. WALLACE, Manish CHANDHOK, Paul A NYHUS, Eungnak HAN, Stephanie A. BOJARSKI, Florian GSTREIN, Gurpreet SINGH
  • Publication number: 20180323078
    Abstract: A method including forming a target pattern of a target material on a surface of a substrate; depositing a block copolymer on the surface of the substrate, wherein one of two blocks of the block copolymer preferentially aligns to the target material and the two blocks self assemble after deposition into repeating lamellar bodies on the surface of the substrate; selectively retaining one of the two blocks of the block copolymer over the other as a polymer pattern; and patterning the substrate with the polymer pattern. An apparatus including an integrated circuit substrate including a plurality of contact points and a dielectric layer on the contact points; a target pattern formed in a surface of the dielectric layer; and a self-assembled layer of repeating alternating bodies of a block copolymer, wherein one of two blocks of the block copolymer is preferentially aligned to the target pattern.
    Type: Application
    Filed: December 24, 2015
    Publication date: November 8, 2018
    Inventors: Stephanie A. BOJARSKI, Manish CHANDHOK, Todd R. YOUNKIN, Eungnak HAN, Kranthi Kumar ELINENI, Ashish N. GAIKWAD, Paul A. NYHUS, Charles H. WALLACE, Hui Jae YOO
  • Publication number: 20180323100
    Abstract: Via CD control for BEOL interconnects is described. For example, a method of fabricating an interconnect structure includes forming a lower metallization layer comprising alternating metal lines and dielectric lines above a substrate. The method also includes forming an inter-layer dielectric layer above the metallization layer. The method also includes forming a first grating pattern above the inter-layer dielectric layer, orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. The method also includes forming a second grating pattern above the first grating pattern. The method also includes patterning the inter-layer dielectric layer using the first grating pattern and the second grating pattern to form via locations and line regions in the inter-layer dielectric layer. The method also includes forming metal vias and metal lines in the via locations and line regions, respectively, of the inter-layer dielectric layer.
    Type: Application
    Filed: December 22, 2015
    Publication date: November 8, 2018
    Inventors: Paul A. NYHUS, Mohit K. HARAN, Charles H. WALLACE, Robert M. BIGWOOD, Deepak S. RAO, Alexander F. KAPLAN
  • Publication number: 20180315590
    Abstract: Grating based plugs and cuts for feature end formation for back end of line (BEOL) interconnects are described. In an example, a method of fabricating an interconnect structure for a semiconductor die includes forming a hardmask layer above an interlayer dielectric (ILD) material layer. A first patterned hardmask layer is formed above the hardmask layer. A second patterned hardmask layer is formed above the first patterned hardmask layer. A lithographic patterning mask is formed above the second patterned hardmask layer. Portions of the second patterned hardmask layer not protected by the regions of the lithographic patterning mask are removed to form a third patterned hardmask layer and then the lithographic patterning mask is removed. A combined pattern of the third patterned hardmask layer and the first patterned hardmask layer is transferred to the hardmask layer and to the ILD material layer.
    Type: Application
    Filed: December 21, 2015
    Publication date: November 1, 2018
    Inventors: Richard E. SCHENKER, Charles H. WALLACE
  • Publication number: 20180204763
    Abstract: Self-aligned isotropic etch processes for via and plug patterning for back end of line (BEOL) interconnects, and the resulting structures, are described. In an example, a method of fabricating an interconnect structure for an integrated circuit includes removing a sacrificial or permanent placeholder material of a subset of a plurality of holes or trenches through openings in a patterning layer. The method also includes removing the patterning layer and filling the subset of the plurality of holes or trenches with a permanent material.
    Type: Application
    Filed: September 10, 2015
    Publication date: July 19, 2018
    Inventors: Charles H. WALLACE, Elliot N. TAN, Paul A. NYHUS, Swaminathan SIVAKUMAR
  • Publication number: 20180033692
    Abstract: Previous layer self-aligned via and plug patterning for back end of line (BEOL) interconnects are described. In an example, an interconnect structure for an integrated circuit includes a first layer disposed above a substrate. The first layer of the interconnect structure includes a grating of alternating metal lines and dielectric lines in a first direction. A second layer of the interconnect structure is disposed above the first layer. The second layer includes a grating of alternating metal lines and dielectric lines in a second direction, perpendicular to the first direction. Each metal line of the grating of the second layer is disposed on a recessed dielectric line composed of alternating distinct regions of a first dielectric material and a second dielectric material corresponding to the alternating metal lines and dielectric lines of the first layer of the interconnect structure.
    Type: Application
    Filed: October 11, 2017
    Publication date: February 1, 2018
    Inventors: Charles H. WALLACE, Paul A. NYHUS, Elliot N. TAN, Swaminathan SIVAKUMAR
  • Publication number: 20170338105
    Abstract: Lithographic apparatuses suitable for, and methodologies involving, complementary e-beam lithography (CEBL) are described. Particular embodiments are directed to implementation of an underlying absorbing and/or conducting layer for ebeam direct write (EBDW) lithography.
    Type: Application
    Filed: June 18, 2015
    Publication date: November 23, 2017
    Inventors: Shakul TANDON, Yan A. BORODOVSKY, Charles H. WALLACE, Paul A. NYHUS
  • Patent number: 9793159
    Abstract: Previous layer self-aligned via and plug patterning for back end of line (BEOL) interconnects are described. In an example, an interconnect structure for an integrated circuit includes a first layer disposed above a substrate. The first layer of the interconnect structure includes a grating of alternating metal lines and dielectric lines in a first direction. A second layer of the interconnect structure is disposed above the first layer. The second layer includes a grating of alternating metal lines and dielectric lines in a second direction, perpendicular to the first direction. Each metal line of the grating of the second layer is disposed on a recessed dielectric line composed of alternating distinct regions of a first dielectric material and a second dielectric material corresponding to the alternating metal lines and dielectric lines of the first layer of the interconnect structure.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: October 17, 2017
    Assignee: Intel Corporation
    Inventors: Charles H. Wallace, Paul A. Nyhus, Elliot N. Tan, Swaminathan Sivakumar
  • Patent number: 9793163
    Abstract: Subtractive self-aligned via and plug patterning for back end of line (BEOL) interconnects is described. In an example, an interconnect structure for an integrated circuit includes a first layer of the interconnect structure disposed above a substrate. The first layer includes a first grating of alternating metal lines and dielectric lines in a first direction. The dielectric lines have an uppermost surface higher than an uppermost surface of the metal lines. The interconnect structure further includes a second layer of the interconnect structure disposed above the first layer of the interconnect structure. The second layer includes a second grating of alternating metal lines and dielectric lines in a second direction, perpendicular to the first direction. The dielectric lines have a lowermost surface lower than a lowermost surface of the metal lines. The dielectric lines of the second grating overlap and contact, but are distinct from, the dielectric lines of the first grating.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: October 17, 2017
    Assignee: Intel Corporation
    Inventors: Robert L. Bristol, Florian Gstrein, Richard E. Schenker, Paul A. Nyhus, Charles H. Wallace, Hui Jae Yoo
  • Publication number: 20170294350
    Abstract: Gate aligned contacts and methods of forming gate aligned contacts are described. For example, a method of fabricating a semiconductor structure includes forming a plurality of gate structures above an active region formed above a substrate. The gate structures each include a gate dielectric layer, a gate electrode, and sidewall spacers. A plurality of contact plugs is formed, each contact plug formed directly between the sidewall spacers of two adjacent gate structures of the plurality of gate structures. A plurality of contacts is formed, each contact formed directly between the sidewall spacers of two adjacent gate structures of the plurality of gate structures. The plurality of contacts and the plurality of gate structures are formed subsequent to forming the plurality of contact plugs.
    Type: Application
    Filed: June 15, 2017
    Publication date: October 12, 2017
    Inventors: Oleg GOLONZKA, Swaminathan SIVAKUMAR, Charles H. WALLACE, Tahir GHANI
  • Publication number: 20170235228
    Abstract: Techniques related to multi-pass patterning lithography, device structures, and devices formed using such techniques are discussed. Such techniques include exposing a resist layer disposed over a grating pattern with non-reflecting radiation to generate an enhanced exposure portion within a trench of the grating pattern and developing the resist layer to form a pattern layer having a pattern structure within the trench of the grating pattern.
    Type: Application
    Filed: September 22, 2014
    Publication date: August 17, 2017
    Applicant: Intel Corporation
    Inventors: Manish CHANDHOK, Todd R. YOUNKIN, Sang H. LEE, Charles H. WALLACE
  • Publication number: 20170221810
    Abstract: Self-aligned via and plug patterning for back end of line (BEOL) interconnects is described. In an example, an interconnect structure for an integrated circuit includes a first layer of the interconnect structure disposed above a substrate. The first layer includes a grating of alternating metal lines and dielectric lines in a first direction. A second layer of the interconnect structure is disposed above the first layer. The second layer includes a grating of alternating metal lines and dielectric lines in a second direction, perpendicular to the first direction. Each metal line of the grating of the second layer is disposed on a recessed dielectric line having alternating distinct regions of a first dielectric material and a second dielectric material corresponding to the alternating metal lines and dielectric lines of the first layer of the interconnect structure.
    Type: Application
    Filed: April 18, 2017
    Publication date: August 3, 2017
    Inventors: Charles H. WALLACE, Paul A. NYHUS
  • Patent number: 9716037
    Abstract: Gate aligned contacts and methods of forming gate aligned contacts are described. For example, a method of fabricating a semiconductor structure includes forming a plurality of gate structures above an active region formed above a substrate. The gate structures each include a gate dielectric layer, a gate electrode, and sidewall spacers. A plurality of contact plugs is formed, each contact plug formed directly between the sidewall spacers of two adjacent gate structures of the plurality of gate structures. A plurality of contacts is formed, each contact formed directly between the sidewall spacers of two adjacent gate structures of the plurality of gate structures. The plurality of contacts and the plurality of gate structures are formed subsequent to forming the plurality of contact plugs.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: July 25, 2017
    Assignee: Intel Corporation
    Inventors: Oleg Golonzka, Swaminathan Sivakumar, Charles H. Wallace, Tahir Ghani
  • Publication number: 20170207185
    Abstract: Techniques are disclosed for realizing a two-dimensional target lithography feature/pattern by decomposing (splitting) it into multiple unidirectional target features that, when aggregated, substantially (e.g., fully) represent the original target feature without leaving an unrepresented remainder (e.g., a whole-number quantity of unidirectional target features). The unidirectional target features may be arbitrarily grouped such that, within a grouping, all unidirectional target features share a common target width value. Where multiple such groupings are provided, individual groupings may or may not have the same common target width value. In some cases, a series of reticles is provided, each reticle having a mask pattern correlating to a grouping of unidirectional target features. Exposure of a photoresist material via the aggregated series of reticles substantially (e.g., fully) produces the original target feature/pattern.
    Type: Application
    Filed: March 31, 2017
    Publication date: July 20, 2017
    Applicant: INTEL CORPORATION
    Inventors: CHARLES H. WALLACE, HOSSAM A. ABDALLAH, ELLIOT N. TAN, SWAMINATHAN SIVAKUMAR, OLEG GOLONZKA, ROBERT M. BIGWOOD
  • Patent number: 9679845
    Abstract: Interconnect fuse structures including a fuse with a necked line segment, as well as methods of fabricating such structures. A current driven by an applied fuse programming voltage may open necked fuse segments to affect operation of an IC. In embodiments, the fuse structure includes a pair of neighboring interconnect lines equidistant from a center interconnect line. In further embodiments, the center interconnect line, and at least one of the neighboring interconnect lines, include line segments of lateral widths that differ by a same, and complementary amount. In further embodiments, the center interconnect line is interconnected at opposite ends of a necked line segment. In further embodiments, the necked line segment is fabricated with pitch-reducing spacer-based patterning process.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: June 13, 2017
    Assignee: Intel Corporation
    Inventors: Zhanping Chen, Andrew W. Yeoh, Seongtae Jeong, Uddalak Bhattacharya, Charles H. Wallace
  • Patent number: 9666442
    Abstract: A method including forming a pattern on a surface of a substrate, the pattern including one of discrete structures including at least one sidewall defining an oblique angle relative to the surface and discrete structures complemented with a material layer therebetween, the material layer including a volume modified into distinct regions separated by at least one oblique angle relative to the surface; and defining circuit features on the substrate using the pattern, the features having a pitch less than a pitch of the pattern.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: May 30, 2017
    Assignee: Intel Corporation
    Inventors: Fitih M. Cinnor, Charles H. Wallace