Abstract: The object to be coated is exposed to a controlled rate of dispensing of liquid coating material and the rate of movement of the object is controlled with respect to the dispensing so that it is possible to control the coating thickness and rate of deposit with negligible damage to objects projecting from the surface of the object to be coated. Thus, it is possible to control production speed required to achieve the desired coating thickness with a meniscus coating system.

Abstract: A process is provided for strengthening a backplate of a field emission display. In one embodiment, the process comprises, disposing a plurality of attachments on a surface of the backplate, disposing a strengthening member along the surface of the backplate, and attaching the strengthening member to the attachments. In another embodiment, a field emission display is provided having a backplate comprising, a plurality of attachments on a surface of the backplate, and a strengthening member disposed along the surface of the backplate, wherein the strengthening member is connected to the attachments.

Abstract: A method for evacuating and sealing a field emission display package and an improved field emission display package are provided. The field emission display package includes a face plate, a back plate and a peripheral seal formed between the face plate and back plate of a low melting point seal material such as indium or an alloy of indium. Within the sealed package components of a field emission display are mounted. These include a display screen formed on the face plate and a base plate flip chip mounted to the face plate. The peripheral seal is formed during a sealing and evacuating process performed in a reaction chamber at a reduced pressure. During the sealing and evacuating process the seal material is compressed. In addition, the sealing and evacuating process can be performed at approximately room temperature or alternately at temperature near the softening point of the seal material.

Abstract: An anode of a flat panel display besides having a glass substrate, a patterned black grille on the substrate, a conductive layer covering the grille and the substrate, and a phosphor layer covering, also has one or more additional transparent layers that reduce the reflectance of the flat panel display from 14% down to 1%-4%. These additional layers are placed between the black matrix grille and the substrate, and between the conductive layer and phosphor layer. The two additional layers are selected and designed to reduce the reflectance that occurs at these respective interfaces.

Abstract: According to two aspects of the invention, a FED and a process for making a FED are provided which effectuate more accurate and efficient sealing between a faceplate and a backplate assembly, with more accurate and efficient sealing between the faceplate and cathode member. The FED is made according to a process including: aligning the faceplate and the cathode member; disposing an adhesive between the faceplate and the cathode member; pressing the faceplate and the cathode member together; disposing a frit seal between the faceplate and the backplate assembly; and heating the frit seal to a temperature sufficient to cause the frit to seal.

Abstract: A process is provided for forming spacers useful in large area displays. The process comprises steps of: forming bundles or boules comprising fiber strands which are held together with a binder; slicing the bundles or boules into slices; adhering the slices on an electrode plate of the display; and removing the binder. In the step of forming bundles or boules comprising fiber strands, the function of the binder is initially or fully performed by glass tubings surrounding the glass fibers. The clad glass of the envelopes etches more readily than the core glass.

Abstract: The present invention provides an FED with a getter material deposited and activated on the substrates of the faceplate and the baseplate of the FED. In one embodiment of the invention, a large FED includes a faceplate, a baseplate, and an unactivated non-evaporable getter material. The faceplate has a transparent substrate with an inner surface, and a cathodoluminescent material disposed on a portion of the inner surface. The baseplate has a base substrate with a first surface and an emitter array formed on the first surface. The baseplate and the faceplate are coupled together to form a sealed vacuum space in which the inner surface and the first surface are juxtaposed to one another in a spaced-apart relationship across a vacuum gap. The unactivated non-evaporating getter material is deposited directly on the inner surface and/or the first surface.

Abstract: A phosphor composition selected from a range of phosphor compositions is provided for discharging spent electrons from a display screen of a luminescent display. The selected phosphor composition is a mixture of phosphor species, including a dielectric phosphor species capable of emitting visible green, blue or red light when subjected to excitation electrons at a relatively high voltage and a conductive phosphor species capable of emitting visible green, blue or red light when subjected to energized excitation electrons at a relatively low voltage. The display screen of the luminescent display is coated with the selected phosphor composition to form a cathodoluminescent layer on the screen. The cathodoluminescent layer is then selectively subjected to excitation electrons having a voltage within a predetermined broad range. The excitation electrons impart their energy to the phosphor composition causing it to emit visible green, blue or red light, thereby creating an image on the screen.

Abstract: A method for manufacturing hollow spacers includes forming an elongated tube from sheets of material, and then separating a transverse segment of a desired thickness from the tube to form a spacer. For forming spacers for a field emission display, the sheets can be glass and the adhesive can be glass frit paste. The tube can be segmented by attaching the assembled tube to a support piece and then saw cutting the tube.

Abstract: A method of electrically testing pixel functionality is provided comprising releasably disposing a wafer in a socket. The wafer has at least one baseplate comprised of cathode emitters arranged in pixels. The socket has pads. The socket pads are contacted with test pins, and each of the pixels is addressed individually, thereby causing the cathode emitters to emit electrons in a current. The current is collected from each of the pixels on an anode screen. Alternatively, the anode card may have pins, and these pins contact pads on the baseplate. The baseplate, or substrate with baseplates, does not require a socket with pins.

Abstract: Binders, both inorganic and organic, are used for providing sufficient binding action to hold powder phosphor particles together as well as to the glass screen of a field emission display device.

Abstract: A thin flat panel display is formed from two substrates uniformly spaced apart by a plurality of spacer members. The spacer members are formed into bundles, held together by binder material, and sliced into a plurality of thin discs. One opposing face of one of the substrates is provided with patterned arrays of first and second arrays of different adhesives. The discs are placed on the adhesives and processed to activate the adhesives, remove the binder and the second adhesive thereby reducing the number of spacers remaining in the assembly to only those adhered by the first adhesive. The second substrate is then juxtapositioned on the first substrate assembly and bonded thereto.

Abstract: A multi-stage process for preparing a phosphor product includes the stages of selecting precursors of a dopant and a host lattice as the phosphor starting materials, grinding the starting materials in an initial grinding stage for an initial grinding time period to produce an initial ground material having a smaller particle size distribution than the starting materials, firing the initial ground material in an initial firing stage at an initial firing temperature for an initial firing time period to produce an initial fired material, grinding the initial fired material in an intermediate grinding stage for an intermediate grinding time period to produce an intermediate ground material having a smaller particle size than the initial fired material, wherein the intermediate grinding time period is substantially less than the initial grinding time period, firing the intermediate ground material in an intermediate firing stage at an intermediate firing temperature for an intermediate firing time to produce an in

Abstract: A process is provided for manufacturing high-purity phosphors having utility in field emission displays. The high-purity phosphor is a host lattice infiltrated by a dopant that activates luminescent properties therein. The lattice and dopant are initially milled together to reduce their average particle size while simultaneously achieving complete mixing between the lattice and the dopant. The resulting mixture is maintained free of a flux or substantially any other treatment agent capable of contaminating the phosphor and placed in a heating vessel formed from a substantially impervious contaminant-free material. The mixture is heated to a high temperature effectuating thorough infiltration of the dopant into the lattice structure. The use of an impervious contaminant-free heating vessel and the exclusion of flux or other treatment agents from the mixture avoids undesirable contamination and undue particle size growth of the phosphor product during the manufacture thereof.