Patents by Inventor Ching-Feng Fu

Ching-Feng Fu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170062559
    Abstract: Some embodiments of the present disclosure relate to a method. In this method, a semiconductor substrate, which has an active region disposed in the semiconductor substrate, is received. A shallow trench isolation (STI) structure is formed to laterally surround the active region. An upper surface of the active region bounded by the STI structure is recessed to below an upper surface of the STI structure. The recessed upper surface extends continuously between inner sidewalls of the STI structure and leaves upper portions of the inner sidewalls of the STI structure exposed. A semiconductor layer is epitaxially grown on the recessed surface of the active region between the inner sidewalls of the STI structure. A gate dielectric is formed over the epitaxially-grown semiconductor layer. A conductive gate electrode is formed over the gate dielectric.
    Type: Application
    Filed: November 11, 2016
    Publication date: March 2, 2017
    Inventors: Harry-Hak-Lay Chuang, Bao-Ru Young, Wei Cheng Wu, Kong-Pin Chang, Chia Ming Liang, Meng-Fang Hsu, Ching-Feng Fu, Shih-Ting Hung
  • Patent number: 9570358
    Abstract: A method comprises applying a first patterning process to a first photoresist layer to form a first opening, a second opening, a third opening and a fourth opening in the sacrificial layer, applying a second patterning process to a second photoresist layer to form a fifth opening, a sixth opening, a seventh opening and an eighth opening in the sacrificial layer, wherein distances between two adjacent openings formed from the first and second patterning processes are substantially equal to each other, applying a third patterning process to a third photoresist layer to form a ninth opening, a tenth opening, an eleventh opening and a twelfth opening in the sacrificial layer, wherein distances between two adjacent openings formed from the second and third patterning processes are substantially equal to each other and forming a plurality of nanowires based on the openings.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: February 14, 2017
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ching-Feng Fu, De-Fang Chen, Yu-Chan Yen, Chia-Ying Lee, Chun-Hung Lee, Huan-Just Lin
  • Publication number: 20160343620
    Abstract: A method comprises applying a first patterning process to a first photoresist layer to form a first opening, a second opening, a third opening and a fourth opening in the sacrificial layer, applying a second patterning process to a second photoresist layer to form a fifth opening, a sixth opening, a seventh opening and an eighth opening in the sacrificial layer, wherein distances between two adjacent openings formed from the first and second patterning processes are substantially equal to each other, applying a third patterning process to a third photoresist layer to form a ninth opening, a tenth opening, an eleventh opening and a twelfth opening in the sacrificial layer, wherein distances between two adjacent openings formed from the second and third patterning processes are substantially equal to each other and forming a plurality of nanowires based on the openings.
    Type: Application
    Filed: August 5, 2016
    Publication date: November 24, 2016
    Inventors: Ching-Feng Fu, De-Fang Chen, Yu-Chan Yen, Chia-Ying Lee, Chun-Hung Lee, Huan-Just Lin
  • Patent number: 9502533
    Abstract: Some embodiments of the present disclosure relate to a method. In this method, a semiconductor substrate, which has an active region disposed in the semiconductor substrate, is received. A shallow trench isolation (STI) structure is formed to laterally surround the active region. An upper surface of the active region bounded by the STI structure is recessed to below an upper surface of the STI structure. The recessed upper surface extends continuously between inner sidewalls of the STI structure and leaves upper portions of the inner sidewalls of the STI structure exposed. A semiconductor layer is epitaxially grown on the recessed surface of the active region between the inner sidewalls of the STI structure. A gate dielectric is formed over the epitaxially-grown semiconductor layer. A conductive gate electrode is formed over the gate dielectric.
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: November 22, 2016
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Harry-Hak-Lay Chuang, Bao-Ru Young, Wei Cheng Wu, Kong-Pin Chang, Chia Ming Liang, Meng-Fang Hsu, Ching-Feng Fu, Shih-Ting Hung
  • Publication number: 20160329406
    Abstract: The present disclosure relate to a method to an integrated chip having a source/drain self-aligned contact to a transistor or other semiconductor device. In some embodiments, the integrated chip has a pair of gate structures including a gate electrode arranged over a substrate and an insulating material arranged over the gate electrode. A source/drain region is arranged within the substrate between the pair of gate structures. An etch stop layer is arranged along sidewalls of the pair of gate structures and over the source/drain region, and a dielectric layer is over the insulating material. A source/drain contact is arranged over the insulating material and the etch stop layer and is separated from the sidewalls of the pair of gate structures by the etch stop layer. The source/drain contact is electrically coupled to the source/drain region.
    Type: Application
    Filed: July 21, 2016
    Publication date: November 10, 2016
    Inventors: Ching-Feng Fu, Yu-Chan Yen, Chia-Ying Lee
  • Publication number: 20160300931
    Abstract: A Fin-FET fabrication approach and structure are provided using channel epitaxial regrowth flow (CRF). The method includes forming a Fin-FET structure including a Si line on a substrate, shallow trench isolation (STI) oxide on both sides of the Si line on the substrate, and a poly wall on top of and across the STI oxide and the Si line, wherein the Si line is higher than the STI oxide from the substrate. The method further includes thinning the STI oxide and the Si line while maintaining about the same height ratio of the Si line and the STI oxide, and forming a spacer wall adjacent to both sides of the poly wall and further adjacent to Si and STI oxide side walls under the poly wall uncovered due thinning the STI oxide and the Si line.
    Type: Application
    Filed: June 16, 2016
    Publication date: October 13, 2016
    Inventors: Ching-Feng Fu, Shih-Ting Hung, Hsin-Chih Chen, Chih-Hsin Ko, Clement Hsingjen Wann
  • Patent number: 9460956
    Abstract: According to an exemplary embodiment, a semiconductor device is provided. The semiconductor device includes: a substrate; a first vertical structure protruding from the substrate; a second vertical structure protruding from the substrate; an STI between the first vertical structure and the second vertical structure; wherein a first horizontal width between the first vertical structure and the STI is substantially the same as a second horizontal width between the second vertical structure and the STI.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: October 4, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: De-Fang Chen, Teng-Chun Tsai, Ching-Feng Fu, Cheng-Tung Lin, Li-Ting Wang, Chih-Tang Peng
  • Publication number: 20160247896
    Abstract: A method includes providing a semiconductor structure that includes an epitaxial layer and a cap layer above the epitaxial layer, filling a trench above the cap layer with a sacrificial layer, and removing the sacrificial layer. As such, the cap layer is protected by the sacrificial layer during an etching process and the epitaxial layer is protected by the cap layer during another etching process.
    Type: Application
    Filed: May 4, 2016
    Publication date: August 25, 2016
    Inventors: CHING-FENG FU, YU-CHAN YEN, CHIH-HSIN KO, CHUN-HUNG LEE, HUAN-JUST LIN, HUI-CHENG CHANG
  • Patent number: 9412656
    Abstract: Some embodiments of the present disclosure relate to a method to form a source/drain self-aligned contact to a transistor or other semiconductor device. The method comprises forming a pair of gate structures over a substrate, and forming a source/drain region between the pair of gate structures. The method further comprises forming a sacrificial source/drain contact which is arranged over the source/drain region and which is arranged laterally between neighboring sidewalls of the pair of gate structures. The method further comprises forming a dielectric layer which extends over the sacrificial source/drain contact and over the pair of gate structures. The dielectric layer differs from the sacrificial source/drain contact. The method further comprises removing a portion of the dielectric layer over the sacrificial source/drain contact and subsequently removing the sacrificial source/drain contact to form a recess, and filling the recess with a conductive material to form a source/drain contact.
    Type: Grant
    Filed: February 14, 2014
    Date of Patent: August 9, 2016
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ching-Feng Fu, Yu-Chan Yen, Chia-Ying Lee
  • Patent number: 9412614
    Abstract: A device comprises a first group of nanowires having a first pattern, a second group of nanowires having a second pattern, a third group of nanowires having a third pattern and a fourth group of nanowires having a fourth pattern, wherein the first pattern, the second pattern, the third pattern and the fourth pattern form a repeating pattern.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: August 9, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ching-Feng Fu, De-Fang Chen, Yu-Chan Yen, Chia-Ying Lee, Chun-Hung Lee, Huan-Just Lin
  • Patent number: 9391203
    Abstract: A Fin-FET fabrication approach and structure are provided using channel epitaxial regrowth flow (CRF). The method includes forming a Fin-FET structure including a Si line on a substrate, shallow trench isolation (STI) oxide on both sides of the Si line on the substrate, and a poly wall on top of and across the STI oxide and the Si line, wherein the Si line is higher than the STI oxide from the substrate. The method further includes thinning the STI oxide and the Si line while maintaining about the same height ratio of the Si line and the STI oxide, and forming a spacer wall adjacent to both sides of the poly wall and further adjacent to Si and STI oxide side walls under the poly wall uncovered due thinning the STI oxide and the Si line.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: July 12, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ching-Feng Fu, Shih-Ting Hung, Hsin-Chih Chen, Chih-Hsin Ko, Clement Hsingjen Wann
  • Patent number: 9343412
    Abstract: A method of forming a MOSFET structure is provided. In the method, an epitaxial layer is formed. A cap layer is formed above the epitaxial layer. A first trench is formed above the epitaxial layer. A protection layer is deposited within the first trench. The protection layer is a material selected from the group consisting of germanium and silicon-germanium.
    Type: Grant
    Filed: February 12, 2014
    Date of Patent: May 17, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: Ching-Feng Fu, Yu-Chan Yen, Chih-Hsin Ko, Chun-Hung Lee, Huan-Just Lin, Hui-Cheng Chang
  • Publication number: 20150364360
    Abstract: According to an exemplary embodiment, a semiconductor device is provided. The semiconductor device includes: a substrate; a first vertical structure protruding from the substrate; a second vertical structure protruding from the substrate; an STI between the first vertical structure and the second vertical structure; wherein a first horizontal width between the first vertical structure and the STI is substantially the same as a second horizontal width between the second vertical structure and the STI.
    Type: Application
    Filed: June 12, 2014
    Publication date: December 17, 2015
    Inventors: DE-FANG CHEN, TENG-CHUN TSAI, CHING-FENG FU, CHENG-TUNG LIN, LI-TING WANG, CHIH-TANG PENG
  • Publication number: 20150364371
    Abstract: An integrated circuit structure includes a first Inter-Layer Dielectric (ILD), a gate stack in the first ILD, a second ILD over the first ILD, a contact plug in the second ILD, and a dielectric protection layer on opposite sides of, and in contact with, the contact plug. The contact plug and the dielectric protection layer are in the second ILD. A dielectric capping layer is over and in contact with the contact plug.
    Type: Application
    Filed: June 12, 2014
    Publication date: December 17, 2015
    Inventors: Yu-Chan Yen, Ching-Feng Fu, Chia-Ying Lee
  • Publication number: 20150364575
    Abstract: Some embodiments of the present disclosure relate to a method. In this method, a semiconductor substrate, which has an active region disposed in the semiconductor substrate, is received. A shallow trench isolation (STI) structure is formed to laterally surround the active region. An upper surface of the active region bounded by the STI structure is recessed to below an upper surface of the STI structure. The recessed upper surface extends continuously between inner sidewalls of the STI structure and leaves upper portions of the inner sidewalls of the STI structure exposed. A semiconductor layer is epitaxially grown on the recessed surface of the active region between the inner sidewalls of the STI structure. A gate dielectric is formed over the epitaxially-grown semiconductor layer. A conductive gate electrode is formed over the gate dielectric.
    Type: Application
    Filed: August 26, 2015
    Publication date: December 17, 2015
    Inventors: Harry-Hak-Lay Chuang, Bao-Ru Young, Wei Cheng Wu, Kong-Pin Chang, Chia Ming Liang, Meng-Fang Hsu, Ching-Feng Fu, Shih-Ting Hung
  • Publication number: 20150348848
    Abstract: A method includes forming a pattern-reservation layer over a semiconductor substrate. The semiconductor substrate has a major surface. A first self-aligned multi-patterning process is performed to pattern a pattern-reservation layer. The remaining portions of the pattern-reservation layer include pattern-reservation strips extending in a first direction that is parallel to the major surface of the semiconductor substrate. A second self-aligned multi-patterning process is performed to pattern the pattern-reservation layer in a second direction parallel to the major surface of the semiconductor substrate. The remaining portions of the pattern-reservation layer include patterned features. The patterned features are used as an etching mask to form semiconductor nanowires by etching the semiconductor substrate.
    Type: Application
    Filed: May 28, 2014
    Publication date: December 3, 2015
    Inventors: Ching-Feng Fu, De-Fang Chen, Yu-Chan Yen, Chia-Ying Lee, Chun-Hung Lee, Huan-Just Lin
  • Publication number: 20150348796
    Abstract: A device comprises a first group of nanowires having a first pattern, a second group of nanowires having a second pattern, a third group of nanowires having a third pattern and a fourth group of nanowires having a fourth pattern, wherein the first pattern, the second pattern, the third pattern and the fourth pattern form a repeating pattern.
    Type: Application
    Filed: May 29, 2014
    Publication date: December 3, 2015
    Inventors: Ching-Feng Fu, De-Fang Chen, Yu-Chan Yen, Chia-Ying Lee, Chun-Hung Lee, Huan-Just Lin
  • Patent number: 9129823
    Abstract: The embodiments described provide methods and semiconductor device areas for etching an active area region on a semiconductor body and epitaxially depositing a semiconductor layer overlying the active region. The methods enable the mitigation or elimination of problems encountered in subsequent manufacturing associated with STI divots.
    Type: Grant
    Filed: April 1, 2013
    Date of Patent: September 8, 2015
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Harry-Hak-Lay Chuang, Bao-Ru Young, Wei Cheng Wu, Kong-Pin Chang, Chia Ming Liang, Meng-Fang Hsu, Ching-Feng Fu, Shih-Ting Hung
  • Publication number: 20150235897
    Abstract: Some embodiments of the present disclosure relate to a method to form a source/drain self-aligned contact to a transistor or other semiconductor device. The method comprises forming a pair of gate structures over a substrate, and forming a source/drain region between the pair of gate structures. The method further comprises forming a sacrificial source/drain contact which is arranged over the source/drain region and which is arranged laterally between neighboring sidewalls of the pair of gate structures. The method further comprises forming a dielectric layer which extends over the sacrificial source/drain contact and over the pair of gate structures. The dielectric layer differs from the sacrificial source/drain contact. The method further comprises removing a portion of the dielectric layer over the sacrificial source/drain contact and subsequently removing the sacrificial source/drain contact to form a recess, and filling the recess with a conductive material to form a source/drain contact.
    Type: Application
    Filed: February 14, 2014
    Publication date: August 20, 2015
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ching-Feng Fu, Yu-Chan Yen, Chia-Ying Lee
  • Publication number: 20150228483
    Abstract: A method of forming a MOSFET structure is provided. In the method, an epitaxial layer is formed. A cap layer is formed above the epitaxial layer. A first trench is formed above the epitaxial layer. A protection layer is deposited within the first trench. The protection layer is a material selected from the group consisting of germanium and silicon-germanium.
    Type: Application
    Filed: February 12, 2014
    Publication date: August 13, 2015
    Applicant: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: CHING-FENG FU, YU-CHAN YEN, CHIH-HSIN KO, CHUN-HUNG LEE, HUAN-JUST LIN, HUI-CHENG CHANG