Abstract: Some implementations described herein provide a bonding tool having a top bonding fixture that includes an inflatable forcing structure (e.g., a gas bag). When pressurized, the inflatable forcing structure has a curved surface that protrudes from an under side of the top bonding fixture to deform a top semiconductor substrate during a bonding operation. A rate of inflation and/or a pressure within the inflatable forcing structure may be controlled to distribute a force more evenly in a bond region of the semiconductor substrate relative to another bonding tool having another top bonding fixture including a striker pin.

Abstract: The present disclosure relates to an image sensor having an epitaxial deposited photodiode structure surrounded by an isolation structure, and an associated method of formation. In some embodiments, a first epitaxial deposition process is performed to form a first doped EPI layer over a substrate. The first doped EPI layer is of a first doping type. Then, a second epitaxial deposition process is performed to form a second doped EPI layer on the first doped photodiode layer. The second doped EPI layer is of a second doping type opposite from the first doping type. Then, an isolation structure is formed to separate the first doped EPI layer and the second photodiode as a plurality of photodiode structures within a plurality of pixel regions. The plurality of photodiode structures is configured to convert radiation that enters from a first side of the image sensor into an electrical signal.

Abstract: The present disclosure relates to an image sensor having an epitaxial deposited photodiode structure surrounded by an isolation structure, and an associated method of formation. In some embodiments, a first epitaxial deposition process is performed to form a first doped EPI layer over a substrate. The first doped EPI layer is of a first doping type. Then, a second epitaxial deposition process is performed to form a second doped EPI layer on the first doped EPI layer. The second doped EPI layer is of a second doping type opposite from the first doping type. Then, an isolation structure is formed to separate the first doped EPI layer and the second doped EPI layer as a plurality of photodiode structures within a plurality of pixel regions. The plurality of photodiode structures is configured to convert radiation that enters from a first side of the image sensor into an electrical signal.

Abstract: A semiconductor structure includes a capacitor structure and a contact structure. The capacitor structure includes an electrode layer, a protective dielectric layer, and a capacitor dielectric layer. The protective dielectric layer covers a top surface of the electrode layer. The capacitor dielectric layer is on the protective oxide layer. The contact structure penetrates the protective oxide layer and electrically connects to the electrode layer.

Abstract: Various embodiments of the present disclosure are directed towards a method for forming an integrated chip. An alignment process is performed on a first semiconductor workpiece and a second semiconductor workpiece by virtue of a plurality of workpiece pins. The first semiconductor workpiece is bonded to the second semiconductor workpiece. A shift value is determined between the first and second semiconductor workpieces by virtue of a first plurality of alignment marks on the first semiconductor workpiece and a second plurality of alignment marks on the second semiconductor workpiece. A layer of an integrated circuit (IC) structure is formed over the second semiconductor workpiece based at least in part on the shift value.

Abstract: A semiconductor structure includes a capacitor structure and a contact structure. The capacitor structure includes an electrode layer, a protective dielectric layer, and a capacitor dielectric layer. The protective dielectric layer covers a top surface of the electrode layer. The capacitor dielectric layer is on the protective oxide layer. The contact structure penetrates the protective oxide layer and electrically connects to the electrode layer.

Abstract: Some implementations described herein provide a semiconductor device and methods of formation. The semiconductor device may include a photodiode device electrically connected to a metal-insulator-metal deep-trench capacitor. The metal-insulator-metal deep-trench capacitor includes a layer of an amorphous material between an insulator layer stack of the deep-trench capacitor structure and a capacitor bottom metal layer of the metal-insulator-metal deep-trench capacitor. The amorphous material includes a bandgap energy level that provides a conduction band offset and lowers a probability of electron tunneling from the capacitor bottom metal electrode layer to the insulator layer stack. In this way, leakage associated with grain boundaries, crystal defects, and interfaces of a bottom layer of the insulator layer stack may be overcome to improve a lag performance of the semiconductor device including the metal-insulator-metal deep-trench capacitor.

Abstract: A plasma flood gun includes a filament to emit first electrons based on a first filament current induced in the filament to heat the filament to a first temperature at a first time. The first electrons interact with an inert gas in an arc plasma chamber to generate a first plasma. A filament resistance meter measures a first filament resistance of the filament, in-situ, during generation of the first plasma. A filament current source adjusts, based on the first filament resistance, the first filament current induced in the filament at the first time to a second filament current induced in the filament at a second time to generate a second plasma in the arc plasma chamber at the second time.

Abstract: The present disclosure relates to an integrated chip. The integrated chip includes a sensor semiconductor layer. The sensor semiconductor layer is doped with a first dopant. A photodetector is along a frontside of the sensor semiconductor layer. A backside semiconductor layer is along a backside of the sensor semiconductor layer, opposite the frontside. The backside semiconductor layer is doped with a second dopant. A diffusion barrier structure is between the sensor semiconductor layer and the backside semiconductor layer. The diffusion barrier structure includes a third dopant different from the first dopant and the second dopant.

Abstract: The present disclosure relates to an image sensor having a photodiode surrounded by a back-side deep trench isolation (BDTI) structure, and an associated method of formation. In some embodiments, a plurality of pixel regions is disposed within an image sensing die and respectively comprises a photodiode configured to convert radiation into an electrical signal. The photodiode comprises a photodiode doping column with a first doping type surrounded by a photodiode doping layer with a second doping type that is different than the first doping type. A BDTI structure is disposed between adjacent pixel regions and extending from the back-side of the image sensor die to a position within the photodiode doping layer. The BDTI structure comprises a doped liner with the second doping type and a dielectric fill layer. The doped liner lines a sidewall surface of the dielectric fill layer.

Abstract: In some embodiments, the present disclosure relates to an integrated chip, including a substrate, a first image sensing element and a second image sensing element arranged next to one another over the substrate, the first image sensing element and the second image sensing element having a first doping type, and a backside deep trench isolation (BDTI) structure arranged between the first and second image sensing elements and including a first isolation epitaxial layer setting an outermost sidewall of the BDTI structure and having the first doping type, a second isolation epitaxial layer arranged along inner sidewalls of the first isolation epitaxial layer and having a second doping type different than the first doping type, and an isolation filler structure filling between inner sidewalls of the second isolation epitaxial layer.

Abstract: The problem of forming a deep trench isolation (DTI) structure suitable for photodetectors having a narrow pitch is solved by a process in which a p-doped epitaxial layer is grown on the sidewalls of trenches formed by etching. The epitaxial layer becomes part of the active region of any adjacent photodetectors and narrows the DTI structure that is formed by dielectric in the trenches. The epitaxial layer may be allowed to close the trench mouths and to grow on the front side. Floating diffusion regions and the like may then be formed directly over the DTI structure. Optionally, dislocations in the epitaxial layer are removed by laser annealing. Optionally the epitaxial layer is planarized after annealing. The trenches may be accessed from the back side by thinning the substrate, whereupon the trenches may be partially or completely filled with dielectric to form the DTI structure.

Abstract: A plasma flood gun includes a filament to emit first electrons based on a first filament current induced in the filament to heat the filament to a first temperature at a first time. The first electrons interact with an inert gas in an arc plasma chamber to generate a first plasma. A filament resistance meter measures a first filament resistance of the filament, in-situ, during generation of the first plasma. A filament current source adjusts, based on the first filament resistance, the first filament current induced in the filament at the first time to a second filament current induced in the filament at a second time to generate a second plasma in the arc plasma chamber at the second time.

Abstract: In some embodiments, the present disclosure relates to an integrated chip, including a substrate, a first image sensing element and a second image sensing element arranged next to one another over the substrate, the first image sensing element and the second image sensing element having a first doping type, and a backside deep trench isolation (BDTI) structure arranged between the first and second image sensing elements and including a first isolation epitaxial layer setting an outermost sidewall of the BDTI structure and having the first doping type, a second isolation epitaxial layer arranged along inner sidewalls of the first isolation epitaxial layer and having a second doping type different than the first doping type, and an isolation filler structure filling between inner sidewalls of the second isolation epitaxial layer.

Abstract: A method for forming an SOI substrate includes following operations. A first semiconductor layer, a second semiconductor layer and a third semiconductor layer are formed over a first substrate. A plurality of trenches and a plurality of recesses are formed in the first semiconductor layer, the second semiconductor layer and the third semiconductor layer. The plurality of trenches extend along a first direction, and the plurality of recesses extend along a second direction different from the first direction. The plurality of trenches and the plurality of recesses are sealed to form a plurality of voids. A device layer is formed over the first substrate. The devices layer is bonded to an insulator layer over a second substrate. The third semiconductor layer, the device layer the insulator layer and the second substrate are separated from the first semiconductor layer and the first substrate. The device layer is exposed.

Abstract: Various embodiments of the present disclosure are directed towards a method for forming an integrated chip. An alignment process is performed on a first semiconductor workpiece and a second semiconductor workpiece by virtue of a plurality of workpiece pins. The first semiconductor workpiece is bonded to the second semiconductor workpiece. A shift value is determined between the first and second semiconductor workpieces by virtue of a first plurality of alignment marks on the first semiconductor workpiece and a second plurality of alignment marks on the second semiconductor workpiece. A layer of an integrated circuit (IC) structure is formed over the second semiconductor workpiece based at least in part on the shift value.

Abstract: A method for forming an SOI substrate is provided. The method includes following operations. A recycle substrate is received. A first multilayered structure is formed on the recycle substrate. A trench is formed in the first multilayered structure. A lateral etching is performed to remove portions of sidewalls of the trench to form a recess in the first multilayered structure. The trench and the recess are sealed with an epitaxial layer, and a potential cracking interface is formed in the first multilayered structure. A second multilayered structure is formed over the first multilayered structure. The device layer of the recycle substrate is bonded to an insulator layer over an carrier substrate. The first multilayered structure is cleaved along the potential cracking interface to separate the recycle substrate from the second multilayered structure, the insulator layer and the carrier substrate. The device layer is exposed.

Abstract: A boron (B) layer may be formed as a passivation layer in a recess in which a vertical transfer gate is to be formed. The recess may then be filled with a gate electrode of the vertical transfer gate over the passivation layer (and/or one or more intervening layers) to form the vertical transfer gate. The passivation layer may be formed in the recess by epitaxial growth. The use of epitaxy to grow the passivation layer enables precise control over the profile, uniformity, and boron concentration in the passivation layer. Moreover, the use of epitaxy to grow the passivation layer may reduce the diffusion length of the passivation layer into the substrate of the pixel sensor, which provides increased area in the pixel sensor for the photodiode.

Abstract: Various embodiments of the present disclosure are directed towards a semiconductor processing system including an overlay (OVL) shift measurement device. The OVL shift measurement device is configured to determine an OVL shift between a first wafer and a second wafer, where the second wafer overlies the first wafer. A photolithography device is configured to perform one or more photolithography processes on the second wafer. A controller is configured to perform an alignment process on the photolithography device according to the determined OVL shift. The photolithography device performs the one or more photolithography processes based on the OVL shift.

Abstract: An insulator layer of a trap-rich silicon-on-insulator (SOI) wafer is formed on a trapping layer over a high-temperature substrate instead of forming the insulator layer on a bulk silicon substrate. The silicon layer of the trap-rich SOI wafer is formed on a second wafer and is bonded to the insulator layer that was grown on the trapping layer. The second wafer is then removed by grinding, polishing, and/or another technique such that no cutting of the silicon device layer is performed, and therefore little to no surface damage is caused to the silicon layer. Accordingly, a high-temperature annealing operation to remove surface damage that would otherwise be caused by cutting of the silicon layer may be omitted. Thus, operations to form the trap-rich SOI wafer may be performed at lower temperatures, which enables the trapping layer of the trap-rich SOI wafer to be formed to a lesser thickness.