Patents by Inventor Christopher J. Petti

Christopher J. Petti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8338209
    Abstract: Fabrication of a photovoltaic cell comprising a thin semiconductor lamina may require additional processing after the semiconductor lamina is bonded to a receiver. To minimize high-temperature steps after bonding, the p?n junction is formed at the back of the cell, at the bonded surface. In some embodiments, the front surface of the semiconductor lamina is not doped or is locally doped using low-temperature methods. The base resistivity of the photovoltaic cell may be reduced, allowing a front surface field to be reduced or omitted.
    Type: Grant
    Filed: August 10, 2008
    Date of Patent: December 25, 2012
    Assignee: Twin Creeks Technologies, Inc.
    Inventors: Mohamed M. Hilali, Christopher J. Petti
  • Publication number: 20120223380
    Abstract: There is provided a monolithic three dimensional array of charge storage devices which includes a plurality of device levels, wherein at least one surface between two successive device levels is planarized by chemical mechanical polishing.
    Type: Application
    Filed: May 10, 2012
    Publication date: September 6, 2012
    Applicant: SanDisk 3D LLC
    Inventors: Thomas H. Lee, Vivek Subramanian, James M. Cleeves, Andrew J. Walker, Christopher J. Petti, Igor G. Kouznetzov, Mark G. Johnson, Paul Michael Farmwald, Brad Herner
  • Publication number: 20120220068
    Abstract: A semiconductor assembly is described in which a support element is constructed on a surface of a semiconductor lamina. Following formation of the thin lamina, which may have a thickness about 50 microns or less, the support element is formed, for example by plating, or by application of a precursor and curing in situ, resulting in a support element which may be, for example, metal, ceramic, polymer, etc. This is in contrast to pre-formed support element which is affixed to the lamina following its formation, or to a donor wafer from which the lamina is subsequently cleaved. Fabricating the support element in situ may avoid the use of adhesives to attach the lamina to a permanent support element. In some embodiments, this process flow allows the lamina to be annealed at high temperature, then to have an amorphous silicon layer formed on each face of the lamina following that anneal.
    Type: Application
    Filed: April 18, 2012
    Publication date: August 30, 2012
    Applicant: TWIN CREEKS TECHNOLOGIES, INC.
    Inventors: Christopher J. Petti, Mohamed M. Hilali, Theodore Smick, Venkatesan Murali, Kathy J. Jackson, Zhiyong Li, Gopalakrishna Prabhu
  • Patent number: 8247260
    Abstract: A very thin photovoltaic cell is formed by implanting gas ions below the surface of a donor body such as a semiconductor wafer. Ion implantation defines a cleave plane, and a subsequent step exfoliates a thin lamina from the wafer at the cleave plane. A photovoltaic cell, or all or a portion of the base or emitter of a photovoltaic cell, is formed within the lamina. In preferred embodiments, the wafer is affixed to a receiver before the cleaving step. Electrical contact can be formed to both surfaces of the lamina, or to one surface only.
    Type: Grant
    Filed: July 8, 2009
    Date of Patent: August 21, 2012
    Assignee: Twin Creeks Technologies, Inc.
    Inventors: Srinivasan Sivaram, Aditya Agarwal, S. Brad Herner, Christopher J. Petti
  • Publication number: 20120208317
    Abstract: A donor silicon wafer may be bonded to a substrate and a lamina cleaved from the donor wafer. A photovoltaic cell may be formed from the lamina bonded to the substrate. An intermetal stack is described that is optimized for use in such a cell. The intermetal stack may include a transparent conductive oxide layer serving as a quarter-wave plate, a low resistance layer, an adhesion layer to help adhesion to the receiver element, and may also include a barrier layer to prevent or impede unwanted diffusion within the stack.
    Type: Application
    Filed: August 16, 2011
    Publication date: August 16, 2012
    Applicant: TWIN CREEKS TECHNOLOGIES, INC.
    Inventors: S. Brad Herner, Mark H. Clark, Christopher J. Petti
  • Publication number: 20120192935
    Abstract: A method to fabricate a photovoltaic device includes forming first and second contact regions at the first surface of a semiconductor donor body. A cleave plane may be formed by implanting ions into the donor body, and a lamina that includes the contact regions is cleaved from the donor body at the cleave plane. The first surface of the lamina may be contacted with a temporary support and fabricated into a photovoltaic device, wherein the lamina comprises the base of the photovoltaic device.
    Type: Application
    Filed: March 21, 2012
    Publication date: August 2, 2012
    Applicant: Twin Creeks Technologies, Inc.
    Inventors: Steven M. Zuniga, Christopher J. Petti, Gopal Prabhu
  • Publication number: 20120187361
    Abstract: An integrated circuit including vertically oriented diode structures between conductors and methods of fabricating the same are provided. Two-terminal devices such as passive element memory cells can include a diode steering element in series with an antifuse and/or other state change element. The devices are formed using pillar structures at the intersections of upper and lower sets of conductors. The height of the pillar structures are reduced by forming part of the diode for each pillar in a rail stack with one of the conductors. A diode in one embodiment can include a first diode component of a first conductivity type and a second diode component of a second conductivity type. A portion of one of the diode components is divided into first and second portions with one on the portions being formed in the rail stack where it is shared with other diodes formed using pillars at the rail stack.
    Type: Application
    Filed: April 6, 2012
    Publication date: July 26, 2012
    Inventors: Kang-Jay Hsia, Christopher J. Petti, Calvin K. Li
  • Publication number: 20120167969
    Abstract: A structure to provide a Zener diode to avoid shunt formation is disclosed. An undoped or lightly doped monocrystalline thin semiconductor lamina is cleaved from a donor body which is not permanently affixed to a support element. The lamina may be annealed at high temperature to remove damage from a prior implant. At least one aperture is formed through the lamina, either due to flaws in the cleaving process, or intentionally following cleaving. Heavily doped amorphous silicon layers having opposite conductivity types are deposited on opposite faces of the lamina, one forming the emitter and one a base contact to a photovoltaic cell, while the lamina forms the base of the cell. The heavily doped layers contact in the aperture, forming a Zener diode. This Zener diode prevents formation of shunts, and may behave as a bypass diode if the cell is placed under heavy reverse bias, as when one cell in a series string is shaded while the rest of the string is exposed to sun.
    Type: Application
    Filed: February 4, 2011
    Publication date: July 5, 2012
    Applicant: TWIN CREEKS TECHNOLOGIES, INC.
    Inventor: Christopher J. Petti
  • Patent number: 8173452
    Abstract: A semiconductor assembly is described in which a support element is constructed on a surface of a semiconductor lamina. Following formation of the thin lamina, which may have a thickness about 50 microns or less, the support element is formed, for example by plating, or by application of a precursor and curing in situ, resulting in a support element which may be, for example, metal, ceramic, polymer, etc. This is in contrast to a rigid or semi-rigid pre-formed support element which is affixed to the lamina following its formation, or to a donor wafer from which the lamina is subsequently cleaved. Fabricating the support element in situ may avoid the use of adhesives to attach the lamina to a permanent support element; such adhesives may be unable to tolerate processing temperatures and conditions required to complete the device.
    Type: Grant
    Filed: December 29, 2010
    Date of Patent: May 8, 2012
    Assignee: Twin Creeks Technologies, Inc.
    Inventors: Christopher J. Petti, Mohamed M. Hilali, Theodore Smick, Venkatesan Murali, Kathy J. Jackson, Zhiyong Li, Gopalakrishna Prabhu
  • Patent number: 8154005
    Abstract: An integrated circuit including vertically oriented diode structures between conductors and methods of fabricating the same are provided. Two-terminal devices such as passive element memory cells can include a diode steering element in series with an antifuse and/or other state change element. The devices are formed using pillar structures at the intersections of upper and lower sets of conductors. The height of the pillar structures are reduced by forming part of the diode for each pillar in a rail stack with one of the conductors. A diode in one embodiment can include a first diode component of a first conductivity type and a second diode component of a second conductivity type. A portion of one of the diode components is divided into first and second portions with one on the portions being formed in the rail stack where it is shared with other diodes formed using pillars at the rail stack.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: April 10, 2012
    Assignee: SanDisk 3D LLC
    Inventors: Kang-Jay Hsia, Christopher J. Petti, Calvin K. Li
  • Patent number: 8129613
    Abstract: Fabrication of a photovoltaic cell comprising a thin semiconductor lamina may require additional processing after the semiconductor lamina is bonded to a receiver. To minimize high-temperature steps after bonding, the p-n junction is formed at the back of the cell, at the bonded surface. In some embodiments, the front surface of the semiconductor lamina is not doped or is locally doped using low-temperature methods. The base resistivity of the photovoltaic cell may be reduced, allowing a front surface field to be reduced or omitted.
    Type: Grant
    Filed: August 10, 2008
    Date of Patent: March 6, 2012
    Assignee: Twin Creeks Technologies, Inc.
    Inventors: Mohamed M. Hilali, Christopher J. Petti
  • Patent number: 8107270
    Abstract: A nonvolatile memory device includes a plurality of nonvolatile memory cells arranged in a substantially hexagonal pattern. The nonvolatile memory cells may be pillar shaped non-volatile memory cells which can be patterned using triple or quadruple exposure lithography or by using a self-assembling layer.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: January 31, 2012
    Assignee: SanDisk 3D LLC
    Inventors: Roy E. Scheuerlein, Christopher J. Petti
  • Patent number: 8101451
    Abstract: A semiconductor assembly is described in which a support element is constructed on a surface of a semiconductor lamina. Following formation of the thin lamina, which may have a thickness about 50 microns or less, the support element is formed, for example by plating, or by application of a precursor and curing in situ, resulting in a support element which may be, for example, metal, ceramic, polymer, etc. This is in contrast to a rigid or semi-rigid pre-formed support element which is affixed to the lamina following its formation, or to a donor wafer from which the lamina is subsequently cleaved. Fabricating the support element in situ may avoid the use of adhesives to attach the lamina to a permanent support element; such adhesives may be unable to tolerate processing temperatures and conditions required to complete the device.
    Type: Grant
    Filed: December 29, 2010
    Date of Patent: January 24, 2012
    Assignee: Twin Creeks Technologies, Inc.
    Inventors: Venkatesan Murali, Christopher J Petti, Theodore Smick, Mohamed M Hilali, Kathy J Jackson, Zhiyong Li, Gopalakrishna Prabhu
  • Publication number: 20110306177
    Abstract: A method is described for reducing dielectric overetch. The method includes: (1) forming a substantially planar surface that coexposes conductive or semiconductor features and a dielectric etch stop layer, the conductive or semiconductor features including pillars that each include a vertically oriented diode; (2) depositing second dielectric fill directly on the planar surface; and (3) etching a void in the second dielectric fill, wherein the etch is selective between the second dielectric fill and the dielectric etch stop layer, wherein the etch stops on the dielectric etch stop layer. Numerous other aspects are provided.
    Type: Application
    Filed: August 23, 2011
    Publication date: December 15, 2011
    Inventors: Samuel V. Dunton, Christopher J. Petti, Usha Raghuram
  • Patent number: 8008187
    Abstract: A substantially planar surface coexposes conductive or semiconductor features and a dielectric etch stop material. A second dielectric material, different from the dielectric etch stop material, is deposited on the substantially planar surface. A selective etch etches a hole or trench in the second dielectric material, so that the etch stops on the conductive or semiconductor feature and the dielectric etch stop material. In a preferred embodiment the substantially planar surface is formed by filling gaps between the conductive or semiconductor features with a first dielectric such as oxide, recessing the oxide, filling with a second dielectric such as nitride, then planarizing to coexpose the nitride and the conductive or semiconductor features.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: August 30, 2011
    Assignee: SanDisk 3D LLC
    Inventors: Samuel V. Dunton, Christopher J. Petti, Usha Raghuram
  • Patent number: 8004013
    Abstract: A semiconductor device comprising a bipolar transistor having a base region, an emitter region and a collector region, wherein the base region comprises polycrystalline semiconductor material formed by crystallizing silicon, germanium or silicon germanium in contact with a silicide, germanide or silicide germanide is described. The emitter region and collector region also may comprise polycrystalline semiconductor material formed by crystallizing silicon, germanium or silicon germanium in contact with a silicide, germanide or silicide germanide forming metal. The polycrystalline semiconductor material is preferably silicided polysilicon, which is formed in contact with C49 phase titanium silicide.
    Type: Grant
    Filed: June 15, 2007
    Date of Patent: August 23, 2011
    Assignee: SanDisk 3D LLC
    Inventors: Christopher J Petti, S. Brad Herner
  • Publication number: 20110189840
    Abstract: In a first aspect, a method is provided that includes: forming a plurality of conductive or semiconductive features above a first dielectric material; depositing a second dielectric material above the conductive or semiconductive features; etching a void in the second dielectric material, wherein the etch is selective between the first and the second dielectric material and the etch stops on the first dielectric material; and exposing a portion of the conductive or semiconductive features. Numerous other aspects are provided.
    Type: Application
    Filed: April 15, 2011
    Publication date: August 4, 2011
    Inventor: Christopher J. Petti
  • Patent number: 7982273
    Abstract: A monolithic three dimensional semiconductor device structure includes a first layer including a first occurrence of a first reference mark at a first location, and a second layer including a second occurrence of the first reference mark at a second location, wherein the second location is substantially directly above the first location. The device structure also includes an intermediate layer between the first layer and the second layer, the intermediate layer including a blocking structure, wherein the blocking structure is vertically interposed between the first occurrence of the first reference mark and the second occurrence of the first reference mark. Other aspects are also described.
    Type: Grant
    Filed: May 22, 2009
    Date of Patent: July 19, 2011
    Assignee: SanDisk 3D LLC
    Inventors: Yung-Tin Chen, Christopher J. Petti, Steven J. Radigan, Tanmay Kumar
  • Publication number: 20110162688
    Abstract: A novel surface texturing provides improved light-trapping characteristics for photovoltaic cells. The surface is asymmetric and includes shallow slopes at between about 5 and about 30 degrees from horizontal as well as steeper slopes at about 70 degrees or more from horizontal. It is advantageously used as either the front or back surface of a thin semiconductor lamina, for example between about 1 and about 20 microns thick, which comprises at least the base or emitter of a photovoltaic cell. In embodiments of the present invention, the shallow slopes are formed using imprint photolithography.
    Type: Application
    Filed: March 16, 2011
    Publication date: July 7, 2011
    Applicant: TWIN CREEKS TECHNOLOGIES, INC.
    Inventor: Christopher J. Petti
  • Publication number: 20110156044
    Abstract: There is provided a monolithic three dimensional array of charge storage devices which includes a plurality of device levels, wherein at least one surface between two successive device levels is planarized by chemical mechanical polishing.
    Type: Application
    Filed: February 14, 2011
    Publication date: June 30, 2011
    Applicant: SanDisk 3D LLC
    Inventors: Thomas H. Lee, Vivek Subramanian, James M. Cleeves, Andrew J. Walker, Christopher J. Petti, Igor G. Kouznetzov, Mark G. Johnson, Paul Michael Farmwald, Brad Herner