Patents by Inventor Chun W. Yeung

Chun W. Yeung has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190157390
    Abstract: A semiconductor structure includes a substrate and a channel stack disposed over a portion of a top surface of the substrate, the channel stack including two or more nanosheet channels, inner spacers disposed above and below outer edges of the two or more nanosheet channels, work function metal disposed between the inner spacers above and below each of the two or more nanosheet channels, and a dielectric layer disposed between the work function metal and the inner spacers and two or more nanosheet channels. The semiconductor structure further includes source/drain regions disposed over the top surface of the substrate surrounding the channel stack and a gate region disposed over a top surface of the channel stack, the gate region including the work function metal and a gate metal disposed over the work function metal. The semiconductor structure further includes a capping layer and contacts.
    Type: Application
    Filed: January 22, 2019
    Publication date: May 23, 2019
    Inventors: Chun W. Yeung, Chen Zhang
  • Publication number: 20190157391
    Abstract: A method of forming a semiconductor structure includes forming outer spacers surrounding a dummy gate, the dummy gate being disposed over a channel stack comprising two or more nanosheet channels and sacrificial layers formed above and below each of the two or more nanosheet channels. The method also includes forming an oxide surrounding the outer spacers, the oxide being disposed over source/drain regions surrounding the channel stack. The method further includes removing the dummy gate, removing the outer spacers, and performing a channel release to remove the sacrificial layers in the channel stack following removal of the outer spacers. The method further includes performing conformal deposition of a dielectric layer and a work function metal on exposed portions of the oxide, and filling a gate metal over the channel stack, the gate metal being surrounded by the work function metal.
    Type: Application
    Filed: January 22, 2019
    Publication date: May 23, 2019
    Inventors: Chun W. Yeung, Chen Zhang
  • Patent number: 10297663
    Abstract: A method of forming a semiconductor structure includes forming outer spacers surrounding a dummy gate, the dummy gate being disposed over a channel stack comprising two or more nanosheet channels and sacrificial layers formed above and below each of the two or more nanosheet channels. The method also includes forming an oxide surrounding the outer spacers, the oxide being disposed over source/drain regions surrounding the channel stack. The method further includes removing the dummy gate, removing the outer spacers, and performing a channel release to remove the sacrificial layers in the channel stack following removal of the outer spacers. The method further includes performing conformal deposition of a dielectric layer and a work function metal on exposed portions of the oxide, and filling a gate metal over the channel stack, the gate metal being surrounded by the work function metal.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: May 21, 2019
    Assignee: International Business Machines Corporation
    Inventors: Chun W. Yeung, Chen Zhang
  • Patent number: 10276695
    Abstract: A method for manufacturing a semiconductor device includes forming a stacked configuration of first and second semiconductor layers on a semiconductor substrate, wherein the stacked configuration comprises a repeating arrangement of a second semiconductor layer stacked on a first semiconductor layer, forming a plurality of dummy gates spaced apart from each other on the stacked configuration, wherein the plurality of dummy gates cover a portion of the stacked configuration in a channel region, performing an implantation of a semiconductor material on exposed portions of the stacked configuration in a source/drain region, wherein the implantation increases a concentration of the semiconductor material in the exposed portions of the stacked configuration, and selectively removing first semiconductor layers having an increased concentration of the semiconductor material from the source/drain region, wherein the removed first semiconductor layers correspond in position to the first semiconductor layers in the cha
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: April 30, 2019
    Assignee: International Business Machines Corporation
    Inventors: Robin Hsin-Kuo Chao, Michael A. Guillorn, Chi-Chun Liu, Shogo Mochizuki, Chun W. Yeung
  • Patent number: 10269957
    Abstract: Semiconductor devices and methods of forming the same include forming a bottom source/drain region in a semiconductor substrate under a semiconductor fin. First charged spacers are formed on sidewalls of the semiconductor fin. A gate stack is formed on the fin, over the first charged spacers. Second charged spacers are formed on sidewalls of the fin above the gate stack. The fin is recessed to a height below a top level of the second charged spacers. A top source/drain region is grown from the recessed fin.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: April 23, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Peng Xu, Chun W. Yeung, Chen Zhang
  • Patent number: 10256321
    Abstract: A semiconductor device includes a semiconductor substrate including a channel region and a source/drain region, and an electrically conductive gate on an upper surface of the channel region. An electrically conductive source/drain contact is on an upper surface of the source/drain region. The semiconductor device further includes enhanced low-k spacer on an upper surface of the substrate and interposed between the electrically conductive gate and the electrically conductive source/drain contact. The enhanced low-k spacer includes a stacked arrangement of a dielectric material and a ferroelectric material.
    Type: Grant
    Filed: August 19, 2016
    Date of Patent: April 9, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Zuoguang Liu, Chun W. Yeung
  • Publication number: 20190096669
    Abstract: A method for forming a nanosheet semiconductor device includes forming a nanosheet stack comprising channel nanosheets. The method includes depositing silicon on the nanosheet stack, the silicon completely filling a space between adjacent channel nanosheets. The method includes etching the silicon. The method includes exposing the nanosheet stack to a gas phase heat treatment.
    Type: Application
    Filed: September 26, 2017
    Publication date: March 28, 2019
    Inventors: Zhenxing Bi, Thamarai S. Devarajan, Nicolas J. Loubet, Binglin Miao, Muthumanickam Sankarapandian, Charan V. Surisetty, Chun W. Yeung, Jingyun Zhang
  • Patent number: 10242919
    Abstract: A method of forming multiple vertical transport fin field effect transistors (VT FinFETs) having different channel lengths, including, forming a vertical fin on a first region of a substrate and a vertical fin on a second region of the substrate, forming a cover block on the vertical fin on the second region of the substrate, forming a first bottom source/drain on the first region of the substrate, wherein the first bottom source/drain covers a lower portion of the vertical fin on the first region, removing the cover block, and forming a second bottom source/drain in the second region of the substrate, wherein the second bottom source/drain is below the surface of the substrate, wherein the second bottom source/drain does not cover a lower portion of the vertical fin on the second region.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: March 26, 2019
    Assignee: International Business Machines Corporation
    Inventors: Ruqiang Bao, Choonghyun Lee, Shogo Mochizuki, Chun W. Yeung
  • Patent number: 10243060
    Abstract: Embodiments are directed to a method of forming a stacked nanosheet and resulting structures having uniform low-k inner spacers. A nanosheet stack is formed opposite a major surface of a substrate. The nanosheet stack includes multiple nanosheets. Cavities are formed between adjacent ones of the multiple nanosheets. The cavities are filled with an oxide material and portions of the oxide material are nitridized to form inner spacers positioned between the adjacent ones of the multiple nanosheets.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: March 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Robin H. Chao, ChoongHyun Lee, Chun W. Yeung, Jingyun Zhang
  • Patent number: 10217868
    Abstract: Semiconductor devices with airgap spacers and methods of forming the same include forming a lower spacer that defines a gate region. A sacrificial upper spacer is formed directly above the lower spacer. A gate stack is formed in the gate region. The sacrificial upper spacer is etched away to form an upper spacer opening. An airgap spacer is formed in the upper spacer opening. The airgap spacer includes a dielectric material that encapsulates an internal void.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: February 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Zuoguang Liu, Chun W. Yeung
  • Publication number: 20180358269
    Abstract: A method of forming multiple vertical transport fin field effect transistors (VT FinFETs) having different channel lengths, including, forming a vertical fin on a first region of a substrate and a vertical fin on a second region of the substrate, forming a cover block on the vertical fin on the second region of the substrate, forming a first bottom source/drain on the first region of the substrate, wherein the first bottom source/drain covers a lower portion of the vertical fin on the first region, removing the cover block, and forming a second bottom source/drain in the second region of the substrate, wherein the second bottom source/drain is below the surface of the substrate, wherein the second bottom source/drain does not cover a lower portion of the vertical fin on the second region.
    Type: Application
    Filed: April 26, 2018
    Publication date: December 13, 2018
    Inventors: Ruqiang Bao, Choonghyun Lee, Shogo Mochizuki, Chun W. Yeung
  • Publication number: 20180358268
    Abstract: A method of forming multiple vertical transport fin field effect transistors (VT FinFETs) having different channel lengths, including, forming a vertical fin on a first region of a substrate and a vertical fin on a second region of the substrate, forming a cover block on the vertical fin on the second region of the substrate, forming a first bottom source/drain on the first region of the substrate, wherein the first bottom source/drain covers a lower portion of the vertical fin on the first region, removing the cover block, and forming a second bottom source/drain in the second region of the substrate, wherein the second bottom source/drain is below the surface of the substrate, wherein the second bottom source/drain does not cover a lower portion of the vertical fin on the second region.
    Type: Application
    Filed: April 26, 2018
    Publication date: December 13, 2018
    Inventors: Ruqiang Bao, Choonghyun Lee, Shogo Mochizuki, Chun W. Yeung
  • Publication number: 20180315829
    Abstract: Methods of forming the same include forming a stack of layers of alternating materials, including first layers of sacrificial material and second layers of channel material. The first layers are recessed relative to the second layers with an etch that etches the second layers at a slower rate than the first layers to taper ends of the second layers. First spacers are formed in recesses formed by recessing the first layers. Second spacers are formed in recesses formed by recessing the first layers. The first spacers are etched to expose sidewalls of the second spacer. Source/drain extensions are formed in contact with exposed ends of the second layers.
    Type: Application
    Filed: November 7, 2017
    Publication date: November 1, 2018
    Inventors: Tenko Yamashita, Chun W. Yeung, Chen Zhang
  • Publication number: 20180315828
    Abstract: Semiconductor devices and methods of forming the same include forming a stack of layers of alternating materials, including first layers of sacrificial material and second layers of channel material. The first layers are recessed relative to the second layers with an etch that etches the second layers at a slower rate than the first layers to taper ends of the second layers. First spacers are formed in recesses formed by recessing the first layers. Second spacers are formed in recesses formed by recessing the first layers. The first spacers are etched to expose sidewalls of the second spacer. Source/drain extensions are formed in contact with exposed ends of the second layers.
    Type: Application
    Filed: April 28, 2017
    Publication date: November 1, 2018
    Inventors: Tenko Yamashita, Chun W. Yeung, Chen Zhang
  • Publication number: 20180308988
    Abstract: Provided is a nanosheet semiconductor device. In embodiments of the invention, the nanosheet semiconductor device includes a channel nanosheet formed over a substrate. The nanosheet semiconductor device includes a buffer layer formed between the substrate and the channel nanosheet. The buffer layer has a lower conductivity than the channel nanosheet.
    Type: Application
    Filed: April 24, 2018
    Publication date: October 25, 2018
    Inventors: Robin H. Chao, Choonghyun Lee, Chun W. Yeung, Jingyun Zhang
  • Publication number: 20180308699
    Abstract: A method of forming a semiconductor structure includes forming outer spacers surrounding a dummy gate, the dummy gate being disposed over a channel stack comprising two or more nanosheet channels and sacrificial layers formed above and below each of the two or more nanosheet channels. The method also includes forming an oxide surrounding the outer spacers, the oxide being disposed over source/drain regions surrounding the channel stack. The method further includes removing the dummy gate, removing the outer spacers, and performing a channel release to remove the sacrificial layers in the channel stack following removal of the outer spacers. The method further includes performing conformal deposition of a dielectric layer and a work function metal on exposed portions of the oxide, and filling a gate metal over the channel stack, the gate metal being surrounded by the work function metal.
    Type: Application
    Filed: April 19, 2017
    Publication date: October 25, 2018
    Inventors: Chun W. Yeung, Chen Zhang
  • Publication number: 20180308986
    Abstract: Provided is a nanosheet semiconductor device. In embodiments of the invention, the nanosheet semiconductor device includes a channel nanosheet formed over a substrate. The nanosheet semiconductor device includes a buffer layer formed between the substrate and the channel nanosheet. The buffer layer has a lower conductivity than the channel nanosheet.
    Type: Application
    Filed: April 21, 2017
    Publication date: October 25, 2018
    Inventors: Robin H. Chao, Choonghyun Lee, Chun W. Yeung, Jingyun Zhang
  • Publication number: 20180277656
    Abstract: Embodiments are directed to a method of forming a stacked nanosheet and resulting structures having uniform low-k inner spacers. A nanosheet stack is formed opposite a major surface of a substrate. The nanosheet stack includes multiple nanosheets. Cavities are formed between adjacent ones of the multiple nanosheets. The cavities are filled with an oxide material and portions of the oxide material are nitridized to form inner spacers positioned between the adjacent ones of the multiple nanosheets.
    Type: Application
    Filed: March 24, 2017
    Publication date: September 27, 2018
    Inventors: Robin H. Chao, ChoongHyun Lee, Chun W. Yeung, Jingyun Zhang
  • Publication number: 20180261670
    Abstract: A method of forming a semiconductor structure includes forming a multi-layer structure. The multi-layer structure has a substrate and two or more nanosheet layers formed above the substrate. The method also includes forming a bottom isolation layer between the substrate and the two or more nanosheet layers. The method further includes performing a fin reveal in the multi-layer structure after formation of the bottom isolation layer to form a fin. The two or more nanosheet layers provide a channel stack for a nanosheet field-effect transistor.
    Type: Application
    Filed: April 6, 2018
    Publication date: September 13, 2018
    Inventors: Chun W. Yeung, Chen Zhang
  • Publication number: 20180212039
    Abstract: Methods of forming a semiconductor device include forming a layer of activating material on sidewalls of a stack of alternating layers of channel material and sacrificial material. The layer of activating material is annealed to cause the activating material to react with the sacrificial material and to form insulating spacers at ends of the layers of sacrificial material. The layer of activating material is etched away to expose ends of the layers of channel material. Source/drain regions are formed on the ends of the layers of channel material.
    Type: Application
    Filed: December 8, 2017
    Publication date: July 26, 2018
    Inventors: Robinhsinku Chao, ChoongHyun Lee, Heng Wu, Chun W. Yeung, Jingyun Zhang