Abstract: A continuous ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. An insulating layer or layers overlies the silicon substrate includes conductors at various levels to provide conductive paths for transmitting control signals for controlling the print head. The insulating layer or layers also has a series or an array of nozzle openings or bores formed therein along the length of the substrate to provide a substantially planar surface to facilitate cleaning of the printhead. Each nozzle opening is formed as an elongated bore that extends through the insulating layer or layers to the silicon substrate. A heater element is formed adjacent each nozzle opening and in proximity to the planar surface to provide asymmetric heating of the ink stream as it leaves the nozzle opening.

Abstract: A continuous ink jet printhead has a nozzle bore formed from a thin membrane that comprises an overhang from a relief portion of the substrate. The thin membrane of thickness t overhangs a relief portion of the substrate with a dimension OH. The nozzle bore has a respective diameter dimension D. The dimensions are characterized in that OH>=½ D; and wherein t<=0.33 D.

Abstract: An ink jet print head is formed of a silicon substrate that includes an integrated circuit formed therein for controlling operation of the print head. The silicon substrate has one or more ink channels formed therein along the longitudinal direction of the nozzle array. An insulating layer or layers overlie the silicon substrate and has a series or an array of nozzle openings or bores formed therein along the length of the substrate and each nozzle opening communicates with an ink channel. The area comprising the nozzle openings forms a generally planar surface to facilitate maintenance of the print head. A heater element is associated with each nozzle opening or bore for asymmetrically heating ink as ink passes through the nozzle opening or bore.

Abstract: A continuous ink jet print head is formed using a combination of traditional CMOS technology to form the various controlling electrical circuits on a silicon substrate having insulating layer(s) which provide electrical connections and a MEMS technology for forming nozzle openings. A blocking structure is formed in the insulating layer(s) between a first ink channel formed in the silicon substrate and a second ink channel formed in the insulating layer(s). The blocking structure causes ink to flow around the blocking structure and thereby develop lateral flow components to the liquid entering the second channel so that, for droplets selected for printing, as the stream of droplets emanates from the bore of the nozzle, there is provided a reduced amount of heat needed for operating a heating element adjacent each nozzle opening.

Abstract: A continuous ink jet print head is formed using a combination of traditional CMOS technology to form the various controlling electrical circuits on a silicon substrate having insulating layer(s) which provide electrical connections to heater elements associated with a nozzle and a MEMS technology for forming ink delivery cavities or channels and bores. A blocking structure is formed in the silicon substrate between an ink channel formed in the silicon substrate and a nozzle bore formed in the insulating layer(s). The blocking structure causes ink in an ink channel to flow around the blocking structure and thereby develop lateral flow components to the liquid entering the bore so that as the stream of fluid emanates from the bore the lateral flow components are a factor in allowing an increased stream deflection under the condition of asymmetric heating.

Abstract: An ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. The silicon substrate has a series of ink channels formed therein along the length of the substrate. An insulating layer or layers overlying the silicon substrate has a series of nozzle openings or bores formed therein along the length of the substrate and each nozzle bore communicates with a respective ink channel. A primary heater element is associated with each nozzle bore for asymmetrically heating the ink in the nozzle bore. A secondary heater element is provided upstream of the primary heater element and formed in the insulating layer to preheat ink just prior to entry of the ink into the nozzle bores.

Abstract: An ink jet print head is formed of a silicon substrate that includes integrated circuits formed therein for controlling operation of the print head. The silicon substrate has a series of ink channels formed therein along the length of the substrate. An insulating layer or layers overlying the silicon substrate has a series of nozzle openings or bores formed therein along the length of the substrate and each nozzle bore communicates with a respective ink channel. A primary heater element is associated with each nozzle bore for asymmetrically heating the ink in the nozzle bore. A secondary heater element is provided upstream of the primary heater element and formed in the insulating layer to preheat ink just prior to entry of the ink into the nozzle bores.

Abstract: Methods are disclosed for fabricating page wide Drop-on-Demand and continuous ink printheads in which the nozzle array, the heaters, their drivers and data carrying circuits are all integrated on the same non-silicon and non-semiconducting substrate.

Abstract: A continuous ink jet print head is formed using a combination of traditional CMOS technology to form the various controlling electrical circuits on a silicon substrate having insulating layer(s) which provide electrical connections and a MEMS technology for forming, nozzle openings. A blocking structure is formed in the insulating layer(s) between a first ink channel formed in the silicon substrate and a second ink channel formed in the insulating layer(s). The blocking structure causes ink to flow around the blocking structure and thereby develop lateral flow components to the liquid entering the second channel so that, for droplets selected for printing, as the stream of droplets emanates from the bore of the nozzle, there is provided a reduced amount of heat needed for operating a heating element adjacent each nozzle opening.

Abstract: An apparatus and method for drying a receiver media (30) in an ink jet printer. The apparatus generally comprises a means for creating a pressure differential between the upper surface (20) and the lower surface (50) of the receiver media (30), wherein the pressure at the lower surface (50) of the receiver media (30) is lower than the pressure at the upper surface (20) of the receiver media (30). The pressure differential-creating means may include a vacuum pump (70) adapted to generate a vacuum at the lower surface (50) of the receiver media (30) or an air pump (130) adapted to pass air currents (140) across the lower surface (50) of the receiver media (30) to cause a “Bernoulli effect”.

Abstract: A method for controlling a terminal flow of ink droplets from the nozzle of an ink jet printer at the end of a printing operation is provided. The printer has a first heating element disposed on one side of the nozzle that is selectively actuated to direct ink droplets away from a recording medium and into an ink gutter during a printing operation. The printer also has a second heating element disposed on the side of the nozzle opposite from the first heating element. After the first heating element applies its last operational heat pulse to the printing nozzle at the end of a printing operation, the second heating element applies at least one deflection correcting heat pulse of the same duration, magnitude and period as the last operational heat pumps. The method prevents ink droplets generated after the end of a printing operation from erroneously striking the printing medium.

Abstract: A mechanical grating device for diffracting an incident light beam has a base which defines a surface. A spacer layer is provided above the base, said spacer layer defining an upper surface of said spacer layer. A longitudinal channel is formed in said spacer layer, said channel having a first and second opposing side walls and a bottom. The side walls are substantially vertically disposed with respect to the bottom, and said channel having a constant cross section along the entire length of the mechanical grating device. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other and span the channel. The deformable ribbon elements are fixed to the upper surface of the spacer layer on each side of the channel.

Abstract: A method for manufacturing a mechanical grating device is presented. The device consists of a plurality of parallel-suspended ribbons that are deformed using, for example, an electrostatic force to actuate alternate ribbons. Actuation is a deformation of the ribbon resulting from an applied voltage to affect the height of the ribbons above a substrate.

Abstract: An electro-mechanical grating device for diffracting an incident light beam has a base which defines a surface. A spacer layer is provided above the base, said spacer layer defining an upper surface of said spacer layer. A longitudinal channel is formed in said spacer layer. A plurality of spaced apart deformable ribbon elements are disposed parallel to each other and span the channel. The deformable ribbon elements define a ribbon structure which comprises at least one layer of a single material. The ribbon elements and the electro-mechanical grating device are formed so that charge build-up in layers of the electro-mechanical grating device can be avoided during operation of the device.

Abstract: Apparatus for controlling an ink jet printer includes a substrate; an ink delivery channel below the substrate; and a nozzle bore through the substrate and opening into the ink delivery channel to establish an ink flow path. A resistive heater has an upper surface above the upper surface of the substrate and defines a symmetrical radially-outward heater perimeter edge. Ink tends to form a meniscus on the upper surface of the heater, the meniscus tending to pin at the heater perimeter edge. A plurality of electrodes make contact with the heater at spaced-apart positions below the perimeter edge. The ink may flow in a continuous stream from the nozzle bore. The heater defines a plurality of sections, each section having a pair of electrodes.

Abstract: To compensate for droplet placement errors, a continuous ink jet printer includes a heater having a plurality of selectively independently actuated sections which are positioned along respectively different portions of the nozzle bore's perimeter. An actuator selectively activates none, one, or a plurality of the heater sections such that: actuation of heater sections associated with only a portion of the entire nozzle bore perimeter produces an asymmetric application of heat to the stream to control the direction of the stream between a print direction and a non-print direction, and simultaneous actuation of different numbers of heater sections associated with only a portion of the entire nozzle bore perimeter produces corresponding different asymmetric application of heat to the stream to thereby control the direction of the stream between one print direction and another print direction.

Abstract: Apparatus for controlling ink in a continuous ink jet printer in which a continuous stream of ink is emitted from a nozzle includes a nozzle bore to establish a continuous stream of ink; a heater having a plurality of selectively independently actuated sections which are positioned along respectively different portions of the nozzle bore; a variable power source for the heater sections; and an actuator adapted to selectively activate none, one, or a plurality of said heater sections with an adjustable amount of power such that actuation of heater sections associated with only a portion of the entire nozzle bore perimeter produces an asymmetric application of heat to the stream to control the direction and the amount of deflection of the stream as a function of the amount of power of the activated heater sections.

Abstract: A printer and method for printing indicia on a disk. According to an embodiment of the invention, a printer comprises a plurality of elongate print heads arranged orthogonally with respect to each other about a center axis defined between the print heads. The print heads are capable of printing indicia on a disk having an annular printing area. The disk may be a recordable compact disk or a read-only memory compact disk, if desired. The print heads may be coupled to a rotatable hub centered at the center axis, such that the print heads extend radially outwardly from the hub. A motor is coupled to the hub for rotating the hub, so that the print heads rotate in unison about the center axis as the hub rotates. A controller coupled to the motor and print heads synchronously control operation of the motor and print heads. In this configuration of the invention, the print heads rotate while the disk is stationary.

Abstract: Apparatus for controlling ink in an ink jet printer includes a print head of the type wherein ink forms a meniscus above a nozzle bore and spreads along an upper surface of the print head. The print head includes a substrate having an upper surface; an ink delivery channel below the substrate; and a nozzle bore through the substrate and opening below the substrate into the ink delivery channel to establish an ink flow path. A source of pressurized ink communicates with the ink delivery channel such that ink tends to form a meniscus on the upper surface of the heater. A resistive heater lies about at least a portion of the nozzle bore, the heater having an upper surface which is coplanar with a surrounding portion of the upper surface of the substrate, whereby the print head is flat in regions along an ink-to-solid contact line of the meniscus.

Abstract: An ink jet printing apparatus is disclosed for producing gray scale image pixels on a received recording medium includes a plurality of electrical pulse activated ink-ejecting nozzles forming a one-dimensional array in a first direction. A plurality of nozzle control circuits apply electrical pulses to selected nozzles of the array so that each selected nozzle will deposit ink droplets on a received recording medium. A transport mechanism provides relative movement between the nozzle array and the medium in a second direction generally normal to the first direction.