Patents by Inventor Craig N. Faller

Craig N. Faller has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180177521
    Abstract: An ultrasonic clamp coagulator assembly that is configured to permit selective cutting, coagulation and clamping of tissue during surgical procedures. An elongated portion of the instrument can be configured for endoscopic applications and has an outside diameter of less than 6 mm. The construction includes a clamping mechanism, including a clamp arm pivotally mounted at the distal portion of the instrument, which is specifically configured to create a desired level of tissue clamping forces, exceeding 4 pounds when the trigger is fully closed. The clamping mechanism includes a force-limiting mechanism that effectively smoothes out abusive tissue forces.
    Type: Application
    Filed: February 26, 2018
    Publication date: June 28, 2018
    Inventors: Craig N. Faller, Kevin L. Houser, Mark A. Neurohr
  • Patent number: 10004528
    Abstract: An apparatus comprises a body, a shaft assembly, and an end effector. The shaft assembly extends distally from the body. The end effector is located at a distal end of the shaft assembly. The end effector comprises an ultrasonic blade, a clamp arm, and a sleeve. The ultrasonic blade is configured to vibrate at an ultrasonic frequency. The clamp arm is configured to move toward the ultrasonic blade. The sleeve extends along at least part of the length of an outer portion of the ultrasonic blade or the clamp arm. The sleeve is configured to prevent tissue from contacting a portion of the ultrasonic blade or clamp arm covered by the sleeve.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: June 26, 2018
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Cory G. Kimball, David J. Cagle, Benjamin D. Dickerson, II, Kristen Denzinger, Jeffrey D. Messerly, Phillip H. Clauda, Ryan M. Asher, Frederick L. Estera, Omar J. Vakharia, William B. Weisenburgh, II, Richard W. Timm, Richard C. Smith, Paul F. Riestenberg, Wells D. Haberstich, Gregory W. Johnson
  • Patent number: 10004527
    Abstract: An apparatus comprises a body, a shaft assembly, and an end effector. The shaft assembly extends distally from the body. The end effector is located at a distal end of the shaft assembly. The end effector comprises an ultrasonic blade and a clamp arm. The ultrasonic blade is configured to vibrate at an ultrasonic frequency. The clamp arm comprises a clamp pad. The clamp arm is movable toward the ultrasonic blade to compress tissue between the clamp pad and the ultrasonic blade in two stages. During the first stage, the clamp arm is configured to compress tissue with only a distal portion of the clamp pad. During the second stage, the clamp arm is configured to compress tissue with the distal portion and a proximal portion of the clamp pad. Thus, the tissue compression begins at the distal portion and subsequently progresses toward the proximal portion.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: June 26, 2018
    Assignee: Ethicon LLC
    Inventors: Jacob S. Gee, David J. Cagle, Frederick L. Estera, William B. Weisenburgh, II, Frederick E. Shelton, IV, Craig N. Faller, Shan Wan, David A. Monroe, Jeffrey D. Messerly, William A. Olson, Richard W. Timm
  • Patent number: 9993260
    Abstract: An apparatus comprises a body, a shaft assembly, an end effector, and a shield member. The shaft assembly extends distally from the body. The end effector is located at a distal end of the shaft assembly. The end effector comprises an ultrasonic blade and a clamp arm. The ultrasonic blade is configured to vibrate at an ultrasonic frequency. The clamp arm is movable toward the ultrasonic blade to compress tissue against the ultrasonic blade. The shield member is selectively movable from a first position to a second position in response to movement of the clamp arm toward the ultrasonic blade. The shield member is configured cover at least a first portion of the ultrasonic blade in the first position. The shield member is configured to uncover the first portion of the ultrasonic blade in the second position.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: June 12, 2018
    Assignee: Ethicon LLC
    Inventors: Michael J. Stokes, Jacob S. Gee, Kevin D. Felder, Taylor C. Muhlenkamp, Patrick J. Scoggins, Craig N. Faller, Jeffrey D. Messerly, David J. Cagle, William B. Weisenburgh
  • Publication number: 20180153574
    Abstract: A surgical apparatus comprises a body, an ultrasonic transducer, a shaft, and an end effector. The ultrasonic transducer is operable to convert electrical power into ultrasonic vibrations. The body comprises a pivotal trigger. The shaft couples the end effector and the body together. The end effector comprises a clamp arm and an ultrasonic blade in acoustic communication with the ultrasonic transducer. The ultrasonic blade is operable to deliver ultrasonic vibrations to tissue. Pivotal movement of the trigger causes movement of the clamp arm. The trigger includes a compliant feature configured to limit the amount of force delivered to tissue by the clamp arm. The flexible feature may comprise a flexible band, living hinge, a series of living hinges, or a flexible tab.
    Type: Application
    Filed: December 4, 2017
    Publication date: June 7, 2018
    Inventors: Craig N. Faller, Ryan M. Asher, John B. Schulte, Randall T. Byrum, Jose D. Vasquez, Thomas C. Gallmeyer, Benjamin M. Boyd, Amy L. Marcotte, Jacob S. Gee, Jonathan T. Batross, Jeffrey D. Messerly
  • Patent number: 9943325
    Abstract: A surgical apparatus comprises a body, an ultrasonic transducer, a shaft, and an end effector. The ultrasonic transducer is operable to convert electrical power into ultrasonic vibrations. The body comprises a pivotal trigger. The shaft couples the end effector and the body together. The end effector comprises a clamp arm and an ultrasonic blade in acoustic communication with the ultrasonic transducer. The ultrasonic blade is operable to deliver ultrasonic vibrations to tissue. Pivotal movement of the trigger causes movement of the clamp arm. The trigger includes a compliant feature configured to limit the amount of force delivered to tissue by the clamp arm. The flexible feature may comprise a flexible band, living hinge, a series of living hinges, or a flexible tab.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: April 17, 2018
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Ryan M. Asher, John B. Schulte, Randal T. Byrum, Jose D. Vasquez, Thomas C. Gallmeyer, Benjamin M. Boyd, Amy L. Marcotte, Jacob S. Gee, Jonathan T. Batross
  • Publication number: 20180055534
    Abstract: An apparatus comprises a shaft assembly, an ultrasonic blade, and a clamp assembly. The shaft assembly comprises an acoustic waveguide operable to transmit ultrasonic vibrations to the blade. The clamp assembly comprises a clamp arm pivotable toward and away from the blade about a pivot axis, to clamp tissue between the clamp arm and the blade. A rotation feature may provide rotation of the blade relative to the clamp arm about the longitudinal axis of the waveguide. Alternatively, the rotation feature may provide rotation of the clamp arm relative to the blade about the longitudinal axis. The rotation feature may be driven based on pivotal positioning of the clamp arm relative to the blade about the pivot axis. The rotation feature may selectively lock and unlock the angular position of either the blade or the clamp arm about the longitudinal axis at any of a number of predetermined angular positions.
    Type: Application
    Filed: August 18, 2017
    Publication date: March 1, 2018
    Inventors: Craig N. Faller, Elizabeth DeBenedictis, William D. Kelly, Michael R. Lamping, Timothy G. Dietz, Patrick A. Weizman, Jacob S. Gee, John B. Schulte, Tylor C. Muhlenkamp, Douglas J. Turner, Eric B. Smith, Sean P. Conlon, Richard W. Timm, Jeffrey D. Messerly, Brian D. Bertke
  • Patent number: 9901359
    Abstract: An ultrasonic clamp coagulator assembly that is configured to permit selective cutting, coagulation and clamping of tissue during surgical procedures. An elongated portion of the instrument can be configured for endoscopic applications and has an outside diameter of less than 6 mm. The construction includes a clamping mechanism, including a clamp arm pivotally mounted at the distal portion of the instrument, which is specifically configured to create a desired level of tissue clamping forces, exceeding 4 pounds when the trigger is fully closed. The clamping mechanism includes a force-limiting mechanism that effectively smooths out abusive tissue forces.
    Type: Grant
    Filed: May 5, 2014
    Date of Patent: February 27, 2018
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Kevin L. Houser, Mark A. Neurohr
  • Patent number: 9901358
    Abstract: An ultrasonic instrument comprises a body, a shaft assembly, an ultrasonic blade, and a pivoting member. The shaft assembly extends distally from the body. The ultrasonic blade is positioned distal to the shaft assembly. The pivoting member is pivotable with respect to the blade from an open position to a closed position to thereby clamp tissue between the pivoting member and the blade. The shaft assembly comprises a feature to provide for the removal of surgical debris (e.g. tissue, coagulated blood, etc.), body fluid, etc. from the shaft assembly. The feature may remove the surgical debris, body fluid, etc. from a cavity within the shaft assembly. The feature may also prevent the collection of surgical debris, body fluid, etc. within the shaft assembly.
    Type: Grant
    Filed: November 15, 2013
    Date of Patent: February 27, 2018
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, JoAnn M. Stegeman, Patrick A. Weizman, Cory G. Kimball, Tamara S. Vetro Widenhouse, Tylor C. Muhlenkamp, William D. Kelly, Brian D. Bertke, Karalyn R. Tellio
  • Publication number: 20180049767
    Abstract: A surgical instrument including a shaft including a distal portion and an articulatable portion is disclosed. The articulatable portion, positioned proximal to the distal portion, includes a plurality of joint members. A first articulation cable extends through each first channel of each of the plurality of joint members and a second articulation cable extends through each second channel of each of the plurality of joint members to the distal portion. The first and second articulation cables are transitionable between: (i) an unlocked state, where the first and second articulation cables are free to translate distally and proximally and the plurality of joint members are slidable relative to one another to pivot the distal portion away from a longitudinal axis, and (ii) a locked state, where translation of the first and second articulation cables is locked, causing a position of the distal portion relative to the longitudinal axis to be locked.
    Type: Application
    Filed: October 31, 2017
    Publication date: February 22, 2018
    Inventors: Jacob S. Gee, Foster B. Stulen, Kevin L. Houser, Craig N. Faller, Geoffrey S. Strobl, Sora Rhee, William D. Dannaher, Barry C. Worrell, Gregory W. Johnson
  • Publication number: 20170340345
    Abstract: An apparatus includes a body assembly, an acoustic waveguide, an ultrasonic blade, a liquid dispensing feature, and a control module. The liquid dispensing feature is positioned distally relative to the body assembly. The liquid dispensing feature is positioned adjacent to the ultrasonic blade. The liquid dispensing feature is configured to deliver a flow of cooling liquid to the ultrasonic blade. The control module is operable to regulate fluid flow through the liquid dispensing feature.
    Type: Application
    Filed: May 25, 2016
    Publication date: November 30, 2017
    Inventors: David C. Yates, Benjamin M. Boyd, Benjamin D. Dickerson, Brian D. Black, Craig N. Faller, Kristen G. Denzinger, Paul F. Riestenberg, David M. Locke, Jacob S. Gee, Joseph Dennis, Ashvani K. Madan
  • Publication number: 20170333073
    Abstract: Systems, devices, and methods are operable to track usage of a surgical instrument and modify the performance of the surgical instrument based on the prior usage of the surgical instrument. Some surgical instruments are designed to have a limited service life beginning at their first use, or a limit to their overall usage in order to ensure safe use of the sensitive instruments. However, a lack of ability to track usage characteristics when the instrument is separated from an external power supply allows for user abuse and avoidance of such safety mechanisms. Adding a battery or capacitor to the instrument may allow for an ability to track usage when the instrument is separated from an external power supply. Implementing special user prompts, device use ratios, and device use half-life upon powering down of an instrument may additionally be used to prevent circumvention of safety features.
    Type: Application
    Filed: April 19, 2017
    Publication date: November 23, 2017
    Inventors: Craig N. Faller, Benjamin D. Dickerson, Jeffrey L. Aldridge, Jeffrey A. Bullock, Richard W. Timm, Ryan M. Asher, Timothy S. Holland, Craig T. Davis, Christina M. Hough, Cory G. Kimball, Ashvani K. Madan, David C. Yates, Shan Wan, Jacob S. Gee, Joseph E. Hollo, Chad P. Boudreaux, John B. Schulte, Tylor C. Muhlenkamp, Brian D. Black
  • Patent number: 9820768
    Abstract: Various embodiments are directed to surgical instruments for use in handheld applications or with robotic surgical systems. The surgical instruments may comprise an end effector to treat tissue and a shaft extending proximally from the end effector along a longitudinal axis. Some embodiments may be usable with an instrument mounting portion of a robotic surgical instrument. For example, the shaft may extend proximally to the instrument mounting portion.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: November 21, 2017
    Assignee: Ethicon LLC
    Inventors: Jacob S. Gee, Foster B. Stulen, Kevin L. Houser, Craig N. Faller, Sora Rhee, William D. Dannaher, Gregory W. Johnson
  • Patent number: 9808308
    Abstract: Various embodiments are directed to a surgical instrument comprising, a shaft, and an end effector. The shaft may be coupled to the handle and may extend distally along a longitudinal axis. The end effector may be positioned at a distal end of the shaft and may comprise first and second jaw members and a reciprocating member. The first and second jaw members may define first and second longitudinal slots. One or both of the jaw members may be pivotable relative to the other about a pivot point. The reciprocating member may be translatable distally and proximally parallel to the longitudinal axis and through the first and second longitudinal slots. A distal portion of the reciprocating member may define a blade. The instrument may comprise an overtube translatable distally to exert a force on a portions of the first and second jaw members tending to close the first and second jaw members.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: November 7, 2017
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Matthew C. Miller, Omar J. Vakharia, Robert J. Laird, Gavin M. Monson, John V. Hunt, Richard W. Timm, David A. Witt, Zhifan F. Huang, Timothy G. Dietz, Jeffrey L. Aldridge, Mary E. Mootoo, Raymond M. Banks, Frederick E. Shelton, IV
  • Patent number: 9743947
    Abstract: An end effector of a surgical instrument may generally comprise a blade, and a clamp arm assembly comprising a clamp arm movable between an open position and a closed position relative to the blade, and at least one camming member rotationally attached to the clamp arm, wherein the at least one camming member is configured to rotate relative to the blade as the clamp arm moves from the open position to the closed position.
    Type: Grant
    Filed: December 9, 2015
    Date of Patent: August 29, 2017
    Assignee: Ethicon Endo-Surgery, LLC
    Inventors: Daniel W. Price, Jeffrey D. Messerly, Prasanna Malaviya, Robert J. Beetel, III, Timothy G. Dietz, David A. Witt, Douglas J. Turner, David K. Norvell, Kip M. Rupp, John A. Weed, III, Kevin D. Felder, Kevin L. Houser, Paul T. Franer, Craig N. Faller, Craig T. Davis
  • Patent number: 9743946
    Abstract: An apparatus includes a shaft assembly, an ultrasonic blade, and a clamp assembly. The shaft assembly includes an acoustic waveguide operable to transmit ultrasonic vibrations to the blade. The clamp assembly includes a clamp arm pivotable toward and away from the blade about a pivot axis, to clamp tissue between the clamp arm and the blade. A rotation feature may provide rotation of the blade relative to the clamp arm about the longitudinal axis of the waveguide. Alternatively, the rotation feature may provide rotation of the clamp arm relative to the blade about the longitudinal axis. The rotation feature may be driven based on pivotal positioning of the clamp arm relative to the blade about the pivot axis. The rotation feature may selectively lock and unlock the angular position of either the blade or the clamp arm about the longitudinal axis at any of a number of predetermined angular positions.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: August 29, 2017
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Elizabeth DeBenedictis, William D. Kelly, Michael R. Lamping, Timothy G. Dietz, Patrick A. Weizman, Jacob S. Gee, John B. Schulte, Tylor C. Muhlenkamp, Douglas J. Turner, Eric B. Smith, Sean P. Conlon, Richard W. Timm, Jeffrey D. Messerly, Brian D. Bertke
  • Patent number: 9724120
    Abstract: A surgical apparatus includes an end effector having an ultrasonic blade, a clamp arm, and a clamp pad. The end effector applies ultrasonic energy at the blade. The clamp arm pivots relative to the blade. The clamp pad is positioned on the clamp arm adjacent to the blade. The clamp arm includes a latching feature to retain the clamp pad relative to the clamp arm to prevent the clamp pad from moving laterally, longitudinally, and perpendicularly relative to the clamp arm.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: August 8, 2017
    Assignee: Ethicon Endo-Surgery, LLC
    Inventors: Craig N. Faller, Patrick A. Weizman, Jacqueline A. Anim, John W. Willis, Thomas C. Gallmeyer, Samardh Onukuri, John B. Schulte, Amy L. Marcotte, Sean P. Conlon, Jacob S Gee, Kevin L. Houser, Jeffrey L. Aldridge, Ryan M. Asher, Foster B. Stulen
  • Publication number: 20170181765
    Abstract: An ultrasonic instrument includes a shaft assembly and an end effector having an ultrasonic blade, a clamp arm, and a clamp pad. The clamp arm is pivotally coupled with the shaft assembly. The clamp pad is configured to removably couple with the clamp arm while the clamp arm is pivotally coupled to the shaft assembly. The clamp arm includes a mortise and a pair of support gussets. The clamp pad includes a tenon and a pair of resilient projections where the tenon engages the mortise of the clamp arm and the projections contact the support gussets of the clamp arm.
    Type: Application
    Filed: December 29, 2015
    Publication date: June 29, 2017
    Inventors: Paul F. Riestenberg, David Sepulveda-Leyva, Benjamin D. Dickerson, Craig N. Faller
  • Publication number: 20170172608
    Abstract: An ultrasonic instrument includes a body and a shaft assembly extending distally from the body. The shaft assembly includes an acoustic waveguide. The instrument further includes an end effector including an ultrasonic blade. The ultrasonic blade is in acoustic communication with the acoustic waveguide. The instrument further includes a sensor configured to sense at least one characteristic of the shaft assembly and/or the end effector. The end effector is configured to be activated at varying power levels based on the at least one characteristic sensed by the sensor.
    Type: Application
    Filed: December 21, 2015
    Publication date: June 22, 2017
    Inventors: Ashvani K. Madan, David C. Groene, Benjamin M. Boyd, Craig N. Faller, Jacob S. Gee, Paul F. Riestenberg
  • Publication number: 20170172606
    Abstract: An ultrasonic instrument includes a body, an actuation assembly, a shaft assembly, and an end effector. The actuation assembly includes a mode selection member and an activation member. The shaft assembly extends distally from the body. The shaft assembly includes an acoustic waveguide. The end effector includes an ultrasonic blade. The ultrasonic blade is in acoustic communication with the acoustic waveguide. The end effector is configured to be activated in a first activation mode in response to actuation of the activation member when the mode selection member is in a first position. The end effector is configured to be activated in a second activation mode in response to actuation of the activation member when the mode selection member is in a second position.
    Type: Application
    Filed: December 16, 2015
    Publication date: June 22, 2017
    Inventors: Paul F. Riestenberg, Benjamin M. Boyd, Jacob S. Gee, Craig N. Faller, Charles J. Scheib, Thomas C. Gallmeyer, Katelynn Kramer, Ryan M. Asher, Tylor C. Muhlenkamp, Geoffrey S. Strobl, David A. Monroe