Patents by Inventor Craig N. Faller

Craig N. Faller has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210145531
    Abstract: A surgical instrument including a shaft including a distal portion and an articulatable portion is disclosed. The articulatable portion, positioned proximal to the distal portion, includes a plurality of joint members. A first articulation cable extends through each first channel of each of the plurality of joint members and a second articulation cable extends through each second channel of each of the plurality of joint members to the distal portion. The first and second articulation cables are transitionable between: (i) an unlocked state, where the first and second articulation cables are free to translate distally and proximally and the plurality of joint members are slidable relative to one another to pivot the distal portion away from a longitudinal axis, and (ii) a locked state, where translation of the first and second articulation cables is locked, causing a position of the distal portion relative to the longitudinal axis to be locked.
    Type: Application
    Filed: November 20, 2020
    Publication date: May 20, 2021
    Inventors: Jacob S. Gee, Foster B. Stulen, Kevin L. Houser, Craig N. Faller, Geoffrey S. Strobl, Sora Rhee, William D. Dannaher, Barry C. Worrell, Gregory W. Johnson
  • Patent number: 11006971
    Abstract: An ultrasonic clamp coagulator apparatus is disclosed including a housing including an actuator, an outer tube, an ultrasonic waveguide, an ultrasonically actuated blade, a clamp member pivotable with respect to the blade, and a force limiting mechanism including a first compression spring having a first spring constant, positioned between the actuator and the clamp arm, and a second compression spring having a second spring constant less than the first spring constant. The first compression spring transfers a force at a first rate as a function of a motion of the actuator to pivotably move the clamp member toward the blade. The second compression spring transfers a force as a function of the tissue thickness positioned between the clamp member and the blade. At least one of the first and second compression springs is pre-compressed to provide a preload less than the respective spring constant.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: May 18, 2021
    Assignee: Ethicon LLC
    Inventors: Craig N. Faller, Kevin L. Houser, Mark A. Neurohr
  • Publication number: 20210137553
    Abstract: An apparatus includes a shaft assembly and an end effector. The shaft assembly includes a first coupling member and a second coupling member. The first coupling member and the second coupling member are configured to flex toward each other from a first position to a second position. The first coupling member and the second coupling member define a pivot axis in the first position. The end effector includes an ultrasonic blade and a clamp arm. The clamp arm is configured to couple or decouple with the shaft assembly when the first coupling member and the second coupling member are in the second position. The clamp arm is configured to pivot toward and away the ultrasonic blade about the pivot axis when the first coupling member and the second coupling member are in the first position.
    Type: Application
    Filed: December 21, 2020
    Publication date: May 13, 2021
    Inventors: John A. Hibner, Richard C. Smith, Catherine A. Corbett, Craig N. Faller, David A. Witt
  • Patent number: 10973541
    Abstract: An ultrasonic instrument includes a body and a shaft assembly extending distally from the body. The shaft assembly includes an acoustic waveguide. The instrument further includes an end effector including an ultrasonic blade. The ultrasonic blade is in acoustic communication with the acoustic waveguide. The instrument further includes a sensor configured to sense at least one characteristic of the shaft assembly and/or the end effector. The end effector is configured to be activated at varying power levels based on the at least one characteristic sensed by the sensor.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: April 13, 2021
    Assignee: Ethicon LLC
    Inventors: Ashvani K. Madan, David C. Groene, Benjamin M. Boyd, Craig N. Faller, Jacob S. Gee, Paul F. Riestenberg
  • Patent number: 10973542
    Abstract: An apparatus includes a shaft assembly and an end effector. The shaft assembly includes a first coupling member and a second coupling member. The first coupling member and the second coupling member are configured to flex toward each other from a first position to a second position. The first coupling member and the second coupling member define a pivot axis in the first position. The end effector includes an ultrasonic blade and a clamp arm. The clamp arm is configured to couple or decouple with the shaft assembly when the first coupling member and the second coupling member are in the second position. The clamp arm is configured to pivot toward and away the ultrasonic blade about the pivot axis when the first coupling member and the second coupling member are in the first position.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: April 13, 2021
    Assignee: Ethicon LLC
    Inventors: John A. Hibner, Richard C. Smith, Catherine A. Corbett, Craig N. Faller, David A. Witt
  • Patent number: 10952788
    Abstract: A surgical instrument is disclosed including an end effector, a generator configured to deliver adaptive energy, a mode selector switch having a plurality of surgical modes, a closure switch configured to control the end effector, and a counter configured to count a number of closure switch activations. The surgical instrument is configured to communicate a selected surgical mode of the mode selector switch and the number of closure switch activations from the counter to the generator. The surgical instrument is configured to receive the adaptive energy from the generator based on the selected surgical mode and the number of closure switch activations. The generator is configured to deliver the adaptive energy to the surgical instrument closer to a start of an activation cycle for the selected surgical mode as the number of closure switch activations increases.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: March 23, 2021
    Assignee: Ethicon LLC
    Inventors: Ryan M. Asher, Craig N. Faller, Charles J. Scheib, Paul F. Riestenberg, Jacob S. Gee, Benjamin M. Boyd, Benjamin D. Dickerson, Rafael J. Ruiz Ortiz, William B. Weisenburgh, II, Thomas C. Gallmeyer, John A. Hibner
  • Publication number: 20200397462
    Abstract: An ultrasonic instrument includes a shaft assembly and an end effector having an ultrasonic blade, a clamp arm, and a clamp pad. The clamp arm is pivotally coupled with the shaft assembly. The clamp pad is configured to removably couple with the clamp arm while the clamp arm is pivotally coupled to the shaft assembly. The clamp arm includes a mortise and a pair of support gussets. The clamp pad includes a tenon and a pair of resilient projections where the tenon engages the mortise of the clamp arm and the projections contact the support gussets of the clamp arm.
    Type: Application
    Filed: July 2, 2020
    Publication date: December 24, 2020
    Inventors: Paul F. Riestenberg, David Sepulveda-Leyva, Benjamin D. Dickerson, Craig N. Faller
  • Patent number: 10842580
    Abstract: A surgical instrument including a shaft including a distal portion and an articulatable portion is disclosed. The articulatable portion, positioned proximal to the distal portion, includes a plurality of joint members. A first articulation cable extends through each first channel of each of the plurality of joint members and a second articulation cable extends through each second channel of each of the plurality of joint members to the distal portion. The first and second articulation cables are transitionable between: (i) an unlocked state, where the first and second articulation cables are free to translate distally and proximally and the plurality of joint members are slidable relative to one another to pivot the distal portion away from a longitudinal axis, and (ii) a locked state, where translation of the first and second articulation cables is locked, causing a position of the distal portion relative to the longitudinal axis to be locked.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: November 24, 2020
    Assignee: Ethicon LLC
    Inventors: Jacob S. Gee, Kevin L. Houser, Craig N. Faller, Sora Rhee, William D. Dannaher, Barry C. Worrell, Gregory W. Johnson
  • Publication number: 20200360045
    Abstract: A surgical apparatus includes a body assembly, a shaft, an acoustic waveguide, an articulation section, an end effector, and a rigidizing member. The shaft extends distally from the body assembly and defines a longitudinal axis. The acoustic waveguide includes a flexible portion. The articulation section is coupled with the shaft. A portion of the articulation section encompasses the flexible portion of the waveguide. The articulation section includes a first member and a second member. The second member is longitudinally translatable relative to the first member. The end effector includes an ultrasonic blade in acoustic communication with the waveguide. The rigidizing member is configured to selectively engage at least a portion of the articulation section to thereby selectively provide rigidity to the articulation section.
    Type: Application
    Filed: June 2, 2020
    Publication date: November 19, 2020
    Inventors: William B. Weisenburgh, II, Barry C. Worrell, Jeffrey D. Messerly, Kristen L. D'Uva, Craig N. Faller, John B. Schulte, Kristen G. Denzinger, Joseph E. Hollo, Jason R. Sullivan, Brian D. Black, Frederick L. Estera, David A. Monroe, Stephen M. Leuck, Tylor C. Muhlenkamp, Gregory A. Trees, Gregory W. Johnson, Foster B. Stulen
  • Publication number: 20200346045
    Abstract: An apparatus comprises a body, a shaft assembly, an end effector, and a shield member. The shaft assembly extends distally from the body. The end effector is located at a distal end of the shaft assembly. The end effector comprises an ultrasonic blade and a clamp arm. The ultrasonic blade is configured to vibrate at an ultrasonic frequency. The clamp arm is movable toward the ultrasonic blade to compress tissue against the ultrasonic blade. The shield member is selectively movable from a first position to a second position in response to movement of the clamp arm toward the ultrasonic blade. The shield member is configured cover at least a first portion of the ultrasonic blade in the first position. The shield member is configured to uncover the first portion of the ultrasonic blade in the second position.
    Type: Application
    Filed: June 2, 2020
    Publication date: November 5, 2020
    Inventors: Michael J. Stokes, Jacob S. Gee, Kevin D. Felder, Tylor C. Muhlenkamp, Patrick J. Scoggins, Craig N. Faller, Jeffrey D. Messerly, David J. Cagle, William B. Weisenburgh, II
  • Publication number: 20200323551
    Abstract: An ultrasonic surgical instrument is disclosed including an end effector, a shaft assembly extending proximally from the end effector, and a housing extending proximally from the shaft assembly. The end effector includes a clamp arm assembly pivotable between an open position and a closed position. The clamp arm assembly includes a clamp arm including a slot, a tissue pad secured to the clamp arm, and a tab. The tissue pad includes a flange positioned in the slot. The tissue pad extends proximally to a proximal end. The tab is positioned to engage the proximal end to stop proximal displacement of the tissue pad relative to the clamp arm. Relative movement between an outer tube and an inner tube is configured to pivot the clamp arm assembly. Actuation of a trigger is configured to effect relative movement between the inner tube and the outer tube.
    Type: Application
    Filed: June 24, 2020
    Publication date: October 15, 2020
    Inventors: Craig N. Faller, Kevin L. Houser, Mark A. Neurohr
  • Publication number: 20200315686
    Abstract: An apparatus includes a body, a shaft assembly, and an end effector. The end effector includes an ultrasonic blade and a clamp arm assembly. The ultrasonic blade is in acoustic communication with an acoustic waveguide of the shaft assembly. The clamp arm assembly is pivotable toward and away from the ultrasonic blade. The clamp arm assembly includes a first electrode and a second electrode. The first and second electrodes are operable to cooperate to apply bipolar RF energy to tissue.
    Type: Application
    Filed: March 31, 2020
    Publication date: October 8, 2020
    Inventors: Jason R. Lesko, Catherine A. Corbett, William B. Weisenburgh, II, Barry C. Worrell, Mark A. Davison, Chad P. Boudreaux, Nathan Cummings, Ellen Burkart, William D. Dannaher, Christina M. Hough, Craig N. Faller, Adam N. Brown, Jeffrey D. Messerly, Kai Chen, William E. Clem
  • Publication number: 20200268408
    Abstract: Systems, devices, and methods are operable to track usage of a surgical instrument and modify the performance of the surgical instrument based on the prior usage of the surgical instrument. Some surgical instruments are designed to have a limited service life beginning at their first use, or a limit to their overall usage in order to ensure safe use of the sensitive instruments. However, a lack of ability to track usage characteristics when the instrument is separated from an external power supply allows for user abuse and avoidance of such safety mechanisms. Adding a battery or capacitor to the instrument may allow for an ability to track usage when the instrument is separated from an external power supply. Implementing special user prompts, device use ratios, and device use half-life upon powering down of an instrument may additionally be used to prevent circumvention of safety features.
    Type: Application
    Filed: February 26, 2020
    Publication date: August 27, 2020
    Inventors: Craig N. Faller, Benjamin D. Dickerson, Jeffrey L. Aldridge, Jeffrey A. Bullock, Richard W. Timm, Ryan M. Asher, Timothy S. Holland, Craig T. Davis, Christina M. Hough, Cory G. Kimball, Ashvani K. Madan, David C. Yates, Shan Wan, Jacob S. Gee, Joseph E. Hollo, Chad P. Boudreaux, John B. Schulte, Tylor C. Muhlenkamp, Brian D. Black
  • Patent number: 10743901
    Abstract: An ultrasonic instrument includes a shaft assembly and an end effector having an ultrasonic blade, a clamp arm, and a clamp pad. The clamp arm is pivotally coupled with the shaft assembly. The clamp pad is configured to removably couple with the clamp arm while the clamp arm is pivotally coupled to the shaft assembly. The clamp arm includes a mortise and a pair of support gussets. The clamp pad includes a tenon and a pair of resilient projections where the tenon engages the mortise of the clamp arm and the projections contact the support gussets of the clamp arm.
    Type: Grant
    Filed: December 29, 2015
    Date of Patent: August 18, 2020
    Assignee: Ethicon LLC
    Inventors: Paul F. Riestenberg, David Sepulveda-Leyva, Benjamin D. Dickerson, Craig N. Faller
  • Publication number: 20200246642
    Abstract: A surgical instrument includes an end effector and a handle assembly. The end effector is configured to operate at a first energy level and at a second energy level. The end effector is further configured to transition between an open position and a closed position. The end effector is configured to grasp tissue in the closed position. The handle assembly includes a body, a trigger, and an activation element. The trigger is configured to pivot in a first direction relative to the body to actuate the end effector from the open position to the closed position. The activation element is configured to activate the end effector at either the first energy level or the second energy level. The trigger is configured to either activate the activation element or determine whether the end effector operates at the first energy level or the second energy level.
    Type: Application
    Filed: February 7, 2020
    Publication date: August 6, 2020
    Inventors: Charles J. Scheib, Benjamin M. Boyd, Paul F. Riestenberg, Craig N. Faller, Allison Hamilton, Patrick J. Swindon, Christopher J. Chermside-Scabbo, Kevin L. Houser, David J. Cagle, Geoffrey S. Strobl, Benjamin J. Danziger, Rudolph H. Nobis
  • Publication number: 20200229834
    Abstract: The present disclosure is directed to end effectors. An end effector includes an outer shaft extending along a longitudinal axis and an inner shaft partially located within the outer shaft. The end effector may include an ultrasonic blade. The inner shaft may include biased and unbiased portions. The inner shaft and outer shaft may be translatable relative to one another. At one translatable position, the biased portion of the inner shaft may be located within the outer shaft and the unbiased portion may be substantially straight along the longitudinal axis. At another translatable position, the biased portion of the inner shaft may be located outside of and distally positioned from the outer shaft such that the biased portion of the inner shaft is bent away from the longitudinal axis.
    Type: Application
    Filed: April 6, 2020
    Publication date: July 23, 2020
    Inventors: William A. Olson, Foster B. Stulen, Jeffrey D. Messerly, Daniel W. Price, Kevin L. Houser, Craig N. Faller, William D. Dannaher, Sora Rhee, Tylor C. Muhlenkamp
  • Patent number: 10716957
    Abstract: An apparatus comprises a body, a shaft assembly, an end effector, and a shield member. The shaft assembly extends distally from the body. The end effector is located at a distal end of the shaft assembly. The end effector comprises an ultrasonic blade and a clamp arm. The ultrasonic blade is configured to vibrate at an ultrasonic frequency. The clamp arm is movable toward the ultrasonic blade to compress tissue against the ultrasonic blade. The shield member is selectively movable from a first position to a second position in response to movement of the clamp arm toward the ultrasonic blade. The shield member is configured cover at least a first portion of the ultrasonic blade in the first position. The shield member is configured to uncover the first portion of the ultrasonic blade in the second position.
    Type: Grant
    Filed: May 2, 2018
    Date of Patent: July 21, 2020
    Assignee: Ethicon LLC
    Inventors: Michael J. Stokes, Jacob S. Gee, Kevin D. Felder, Tylor C. Muhlenkamp, Patrick J. Scoggins, Craig N. Faller, Jeffrey D. Messerly, David J. Cagle, William B. Weisenburgh, II
  • Patent number: 10667835
    Abstract: An apparatus comprises a body assembly, a shaft, an acoustic waveguide, an articulation section, an end effector, and an articulation drive assembly. The shaft extends distally from the body assembly and defines a longitudinal axis. The acoustic waveguide comprises a flexible portion. The articulation section is coupled with the shaft. A portion of the articulation section encompasses the flexible portion of the waveguide. The articulation section comprises a plurality of body portions aligned along the longitudinal axis and a flexible locking member. The flexible locking member is operable to secure the body portions in relation to each other and in relation to the shaft. The end effector comprises an ultrasonic blade in acoustic communication with the waveguide. The articulation drive assembly is operable to drive articulation of the articulation section to thereby deflect the end effector from the longitudinal axis.
    Type: Grant
    Filed: April 16, 2015
    Date of Patent: June 2, 2020
    Assignee: Ethicon LLC
    Inventors: William B. Weisenburgh, II, Barry C. Worrell, David A. Monroe, Jeffrey L. Aldridge, Benjamin D. Dickerson, Craig N. Faller, William D. Fox, Michael J. Stokes
  • Patent number: 10660692
    Abstract: An apparatus includes a body, a shaft assembly, and an end effector. The end effector includes an ultrasonic blade and a clamp arm assembly. The ultrasonic blade is in acoustic communication with an acoustic waveguide of the shaft assembly. The clamp arm assembly is pivotable toward and away from the ultrasonic blade. The clamp arm assembly includes a first electrode and a second electrode. The first and second electrodes are operable to cooperate to apply bipolar RF energy to tissue.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: May 26, 2020
    Assignee: Ethicon LLC
    Inventors: Jason R. Lesko, Catherine A. Corbett, William B. Weisenburgh, II, Barry C. Worrell, Mark A. Davison, Nathan Cummings, Ellen Burkart, William D. Dannaher, Christina M. Hough, Craig N. Faller, Adam Brown, Jeffrey D. Messerly, Kai Chen, William E. Clem
  • Publication number: 20200138468
    Abstract: An apparatus includes a body assembly, an acoustic waveguide, an ultrasonic blade, a liquid dispensing feature, and a control module. The liquid dispensing feature is positioned distally relative to the body assembly. The liquid dispensing feature is positioned adjacent to the ultrasonic blade. The liquid dispensing feature is configured to deliver a flow of cooling liquid to the ultrasonic blade. The control module is operable to regulate fluid flow through the liquid dispensing feature.
    Type: Application
    Filed: November 26, 2019
    Publication date: May 7, 2020
    Inventors: David C. Yates, Benjamin M. Boyd, Benjamin D. Dickerson, Brian D. Black, Craig N. Faller, Kristen G. Denzinger, Paul F. Riestenberg, David M. Locke, Jacob S. Gee, Joseph Dennis, Ashvani K. Madan