Patents by Inventor David R. Shafer

David R. Shafer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7679842
    Abstract: A reduced size catadioptric objective and system is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range. Elements are less than 100 mm in diameter. The objective comprises a focusing lens group configured to receive the light energy, at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy, and a Mangin mirror arrangement positioned to receive the intermediate light energy from the field lens and form controlled light energy for transmission to a specimen. The Mangin mirror arrangement imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90, and the design may be employed in various environments.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: March 16, 2010
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
  • Patent number: 7672043
    Abstract: A relatively high spectral bandwidth objective employed for use in imaging a specimen and method for imaging a specimen is provided. The objective includes a lens group having at least one focusing lens configured to receive light energy and form an intermediate image, at least one field lens oriented to receive the intermediate image and provide intermediate light energy, and a Mangin mirror arrangement positioned to receive the intermediate light energy and apply light energy to the specimen. The objective may provide, in certain instances, a spectral bandwidth up to approximately 193 to 266 nanometers and can provide numerical apertures in excess of 0.9. Elements are less than 100 millimeters in diameter and may fit within a standard microscope. The field lens may include more than one lens and may be formed of a material different from at least one other lens in the objective.
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: March 2, 2010
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: J. Joseph Armstrong, Yung-Ho Chuang, David R. Shafer
  • Patent number: 7646533
    Abstract: A relatively high spectral bandwidth objective employed for use in imaging a specimen and method for imaging a specimen is provided. The objective includes a lens group having at least one focusing lens configured to receive light energy and form focused light energy. The focused light energy forms an intermediate image. The objective further includes at least one field lens located in proximity to an intermediate image, and a catadioptric arrangement positioned to receive the intermediate light energy from the at and form controlled light energy. The catadioptric arrangement may include at least one Mangin element and can include a meniscus lens element.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: January 12, 2010
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Yung-Ho Chuang, David R. Shafer, J. Joseph Armstrong
  • Patent number: 7639419
    Abstract: A system for use with a reduced size catadioptric objective is disclosed. The system including the reduced size objective includes various subsystems to allow enhanced imaging, the subsystems including illumination, imaging, autofocus, positioning, sensor, data acquisition, and data analysis. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and elements of the objective are less than 100 mm in diameter. The objective comprises a focusing lens group and at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy. The objective also includes a Mangin mirror arrangement. The design imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90 to a specimen for imaging purposes, and the design may be employed in various environments.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: December 29, 2009
    Assignee: KLA-Tencor Technologies, Inc.
    Inventors: Yung-Ho Chuang, J. Joseph Armstrong, David R. Shafer
  • Patent number: 7633675
    Abstract: A reduced size catadioptric inspection system employing a catadioptric objective and immersion substance is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and can provide numerical apertures in excess of 0.9. Elements are less than 100 millimeters in diameter and may fit within a standard microscope. The objective comprises a focusing lens group, a field lens, a Mangin mirror arrangement, and an immersion substance or liquid between the Mangin mirror arrangement and the specimen. A variable focal length optical system for use with the objective in the catadioptric inspection system is also disclosed.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: December 15, 2009
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: J. Joseph Armstrong, Yung-Ho Chuang, David R. Shafer
  • Patent number: 7518789
    Abstract: A design for inspecting specimens, such as photomasks, for unwanted particles and features such as pattern defects is provided. The system provides no central obscuration, an external pupil for aperturing and Fourier filtering, and relatively relaxed manufacturing tolerances, and is suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths below 365 nm. In many instances, the lenses used may be fashioned or fabricated using a single material. Multiple embodiments of the objective lensing arrangement are disclosed, all including at least one small fold mirror and a Mangin mirror. The system is implemented off axis such that the returning second image is displaced laterally from the first image so that the lateral separation permits optical receipt and manipulation of each image separately.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: April 14, 2009
    Assignee: KLA-Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
  • Publication number: 20090080065
    Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which comprises a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.
    Type: Application
    Filed: September 5, 2008
    Publication date: March 26, 2009
    Applicant: KLA-Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai
  • Publication number: 20090080086
    Abstract: The invention features a system for microlithography that includes a mercury light source configured to emit radiation at multiple mercury emission lines, a projection objective positioned to receive radiation emitted by the mercury light source, and a stage configured to position a wafer relative to the projection objective. During operation, the projection objective directs radiation from the light source to the wafer, where the radiation at the wafer includes energy from more than one of the emission lines. Optical lens systems for use in said projection objective comprise four lens groups, each having two lenses comprising silica, the first and second lens groups on one hand and the third and fourth lens groups on the other hand are positioned symmetrically with respect to a plane perpendicular to the optical axis of said lens system.
    Type: Application
    Filed: October 23, 2008
    Publication date: March 26, 2009
    Applicant: CARL ZEISS SMT AG
    Inventors: David R. Shafer, Aurelian Dodoc, Johannes Zellner, Heiko Feldmann, Wilhelm Ulrich, Holger Walter, Ulrich Loering, Daniel Kraehmer, Gerhard Fuerter
  • Patent number: 7502177
    Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: March 10, 2009
    Assignee: KLA-Tencor Technologies Corp.
    Inventors: David R. Shafer, Yung-Ho Chuang
  • Patent number: 7474461
    Abstract: A system and method for inspection is disclosed. The design generally employs as many as four design principles, including employing at least one lens from a relatively low dispersion glass, at least one additional lens from an additional material different from the relatively low dispersion glass, generally matching the relatively low dispersion properties of the relatively low dispersion glass. The design also may include at least one further lens from a further material different from and exhibiting a significantly different dispersion power from the relatively low dispersion glass and the additional material. Finally, the design may include lenses positioned to insert a significant amount of color within the objective, a gap, and additional lenses, the gap and additional lenses serving to cancel the color inserted.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: January 6, 2009
    Assignee: KLA - Tencor Technologies Corporation
    Inventors: Yung-Ho Chuang, David R. Shafer, J. Joseph Armstrong
  • Publication number: 20080316456
    Abstract: A projection exposure lens has an object plane, optical elements for separating beams, a concave mirror, an image plane, a first lens system arranged between the object plane and the optical elements for separating beams, a second double pass lens system arranged between the optical elements for separating beams and the concave mirror, a third lens system arranged between the optical elements for separating beams and the image plane. The second lens system has a maximum of five lenses.
    Type: Application
    Filed: August 19, 2008
    Publication date: December 25, 2008
    Inventors: David R. Shafer, Alexander Epple, Aurelian Dodoc, Helmut Beierl, Wilhelm Ulrich
  • Patent number: 7450312
    Abstract: An optical projection lens system for microlithography includes in the direction of propagating radiation: a first lens group having positive refractive power, a second lens group having negative refractive power and a waist (constriction) with a minimum diameter of the propagating radiation, and a further lens arrangement with positive refractive power, which follows the second lens group. At least one lens of the projection lens system which is arranged in front of the waist includes an aspherical surface.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: November 11, 2008
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Wilhelm Ulrich
  • Publication number: 20080247035
    Abstract: A reduced size catadioptric inspection system employing a catadioptric objective and immersion substance is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and can provide numerical apertures in excess of 0.9. Elements are less than 100 millimeters in diameter and may fit within a standard microscope. The objective comprises a focusing lens group, a field lens, a Mangin mirror arrangement, and an immersion substance or liquid between the Mangin mirror arrangement and the specimen. A variable focal length optical system for use with the objective in the catadioptric inspection system is also disclosed.
    Type: Application
    Filed: December 5, 2007
    Publication date: October 9, 2008
    Applicant: KLA-Tencor Technologies Corporation
    Inventors: J. Joseph Armstrong, Yung-Ho Chuang, David R. Shafer
  • Patent number: 7428105
    Abstract: The invention relates to an objective designed as a microlithography projection objective for an operating wavelength. The objective has a greatest adjustable image-side numerical aperture NA, at least one first lens made from a solid transparent body, in particular glass or crystal, with a refractive index nL and at least one liquid lens (F) made from a transparent liquid, with a refractive index nF. At the operating wavelength the first lens has the greatest refractive index nL of all solid lenses of the objective, the refractive index nF of the at least one liquid lens (F) is bigger than the refractive index nL of the first lens and the value of the numerical aperture NA is bigger than 1.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: September 23, 2008
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Susanne Beder, Karl-Heinz Schuster, Wolfgang Singer
  • Patent number: 7426082
    Abstract: A projection exposure lens has an object plane, optical elements for separating beams, a concave mirror, an image plane, a first lens system arranged between the object plane and the optical elements for separating beams, a second double pass lens system arranged between the optical elements for separating beams and the concave mirror, a third lens system arranged between the optical elements for separating beams and the image plane. The second lens system has a maximum of five lenses.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: September 16, 2008
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Alexander Epple, Aurelian Dodoc, Helmut Beierl, Wilhelm Ulrich
  • Patent number: 7423805
    Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which comprises a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: September 9, 2008
    Assignee: KLA - Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai
  • Patent number: 7385764
    Abstract: The invention relates to an objective designed as a microlithography projection objective for an operating wavelength. The objective has a greatest adjustable image-side numerical aperture NA, at least one first lens made from a solid transparent body, in particular glass or crystal, with a refractive index nL and at least one liquid lens (F) made from a transparent liquid, with a refractive index NF. At the operating wavelength the first lens has the greatest refractive index nL of all solid lenses of the objective, the refractive index nF of the at least one liquid lens (F) is bigger than the refractive index nL of the first lens and the value of the numerical aperture NA is bigger than 1.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: June 10, 2008
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Susanne Beder, Karl-Heinz Schuster, Wolfgang Singer
  • Patent number: 7307783
    Abstract: A reduced size catadioptric inspection system employing a catadioptric objective and immersion substance is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and can provide numerical apertures in excess of 0.9. Elements are less than 100 millimeters in diameter and may fit within a standard microscope. The objective comprises a focusing lens group, a field lens, a Mangin mirror arrangement, and an immersion substance or liquid between the Mangin mirror arrangement and the specimen. A variable focal length optical system for use with the objective in the catadioptric inspection system is also disclosed.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: December 11, 2007
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: J. Joseph Armstrong, Yung-Ho Chuang, David R. Shafer
  • Patent number: 7245438
    Abstract: A system and method for inspection is disclosed. The design generally employs as many as four design principles, including employing at least one lens from a relatively low dispersion glass, at least one additional lens from an additional material different from the relatively low dispersion glass, generally matching the relatively low dispersion properties of the relatively low dispersion glass. The design also may include at least one further lens from a further material different from and exhibiting a significantly different dispersion power from the relatively low dispersion glass and the additional material. Finally, the design may include lenses positioned to insert a significant amount of color within the objective, a gap, and additional lenses, the gap and additional lenses serving to cancel the color inserted.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: July 17, 2007
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Yung-Ho Chuang, David R. Shafer, J. Joseph Armstrong
  • Patent number: 7218445
    Abstract: A photolithographic reduction projection catadioptric objective includes a first optical group having an even number of at least four mirrors and having a positive overall magnifying power, and a second substantially refractive optical group more image forward than the first optical group having a number of lenses. The second optical group has a negative overall magnifying power for providing image reduction. The first optical group provides compensative aberrative correction for the second optical group. The objective forms an image with a numerical aperture of at least substantially 0.65, and preferably greater than 0.70 or still more preferably greater than 0.75.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: May 15, 2007
    Assignee: Carl-Zeiss Stiftung
    Inventors: David R. Shafer, Russell Hudyma, Wilhelm Ulrich