Patents by Inventor David R. Shafer

David R. Shafer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7180658
    Abstract: A reduced size catadioptric objective and system is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range. Elements are less than 100 mm in diameter. The objective comprises a focusing lens group configured to receive the light energy and comprising at least one focusing lens. The objective further comprises at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy. The objective also includes a Mangin mirror arrangement positioned to receive the intermediate light energy from the field lens and form controlled light energy for transmission to a specimen. The Mangin mirror arrangement imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90, and the design may be employed in various environments.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: February 20, 2007
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
  • Patent number: 7154678
    Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0?) which is greater than the maximum lens diameter (D2) of the objective.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: December 26, 2006
    Assignee: Carl Zeiss Semiconductor Manufacturing Technologies AG
    Inventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
  • Patent number: 7136234
    Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: November 14, 2006
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang
  • Patent number: 7136220
    Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane onto an image plane, preferably while creating a real intermediate image, including a catadioptric first lens section having a concave mirror and a physical beamsplitter having a beamsplitting surface, as well as a second lens section that is preferably refractive and follows the beamsplitter, between its object plane and image plane. Positive refractive power is arranged in an optical near-field of the object plane, which is arranged at a working distance from the first optical surface of the projection lens. The beamsplitter lies in the vicinity of low marginal-ray heights, which allows configuring projection lenses that are fully corrected for longitudinal chromatic aberration, while employing small quantities of materials, particularly those materials needed for fabricating their beamsplitters.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: November 14, 2006
    Assignee: Carl Zeiss SMT AG
    Inventors: Wilhelm Ulrich, David R. Shafer, Alexander Epple, Helmut Beierl, Aurelian Dodoc
  • Patent number: 7046459
    Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane while creating a real intermediate image, having a catadioptric first lens section having a concave mirror and a beam-deflection device, as well as a dioptric second lens section that follows the catadioptric lens section, between its object plane and image plane. The beam-deflection device deflects radiation coming from the object plane to the concave mirror. Positive refractive power is arranged following the first reflective surface, between the latter and the concave mirror, within an optical near-field of the object plane, within which the height of the principal ray of the outermost field point of radiation coming from the object exceeds the marginal-ray height.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: May 16, 2006
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Alexander Epple
  • Patent number: 6995930
    Abstract: A projection exposure lens has an object plane, optical elements for separating beams, a concave mirror, an image plane, a first lens system arranged between the object plane and the optical elements for separating beams, a second double pass lens system arranged between the optical elements for separating beams and the concave mirror, a third lens system arranged between the optical elements for separating beams and the image plane. The second lens system has a maximum of five lenses.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: February 7, 2006
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Alexander Epple, Aurelian Dodoc, Helmut Beierl, Wilhelm Ulrich
  • Patent number: 6985286
    Abstract: A projection exposure lens system has an object side catadioptric system, and intermediate image and a refractive lens system. The refractive lens system from its intermediate image side and in the direction of its image plane has a first lens group of positive refractive power, a second lens group of negative refractive power, a third lens group of positive refractive power, a fourth lens group of negative refractive power, and a fifth lens group of positive refractive power.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: January 10, 2006
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Helmut Beierl, Gerhard Fürter, Karl-Heinz Schuster, Wilhelm Ulrich
  • Patent number: 6956694
    Abstract: An ultraviolet (UV) catadioptric imaging system, with broad spectrum correction of primary and residual, longitudinal and lateral, chromatic aberrations for wavelengths extending into the deep UV (as short as about 0.16 ?m), comprises a focusing lens group with multiple lens elements that provide high levels of correction of both image aberrations and chromatic variation of aberrations over a selected wavelength band, a field lens group formed from lens elements with at least two different refractive materials, such as silica and a fluoride glass, and a catadioptric group including a concave reflective surface providing most of the focusing power of the system and a thick lens providing primary color correction in combination with the focusing lens group. The field lens group is located near the intermediate image provided by the focusing lens group and functions to correct the residual chromatic aberrations. The system is characterized by a high numerical aperture (typ. greater than 0.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: October 18, 2005
    Assignee: KLA-Tencor Technologies Corp.
    Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai
  • Patent number: 6930837
    Abstract: An optical projection lens system for microlithography comprising in the direction of propagating radiation: a first lens group having positive refractive power, a second lens group having negative refractive power and comprising a waist (constriction) with a minimum diameter of the propagating radiation, and a further lens arrangement with positive refractive power, which follows the second lens group, wherein at least one lens of the projection lens system which is arranged in front of the waist comprises an aspherical surface.
    Type: Grant
    Filed: April 27, 2004
    Date of Patent: August 16, 2005
    Assignee: Carl Zeiss SMT AG
    Inventors: David R. Shafer, Wilhelm Ulrich
  • Patent number: 6912042
    Abstract: There is provided a projection objective for wavelengths of ?193 nm for imaging an object field in an object plane into an image field, in an image plane. The projection objective includes a first reflective optical element, a second reflective optical element, a third reflective optical element, a fourth reflective optical element, a fifth reflective optical element, and a sixth reflective optical element, and at least one refractive optical element. The refractive optical elements has a used area with a diameter. The projection objective has an image-side numerical aperture ?0.65, and the used area of the refractive optical element has a diameter that is less than ?rd of the distance from the object plane to the image plane.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: June 28, 2005
    Assignee: Carl Zeiss SMT AG
    Inventor: David R. Shafer
  • Patent number: 6903802
    Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0?) which is greater than the maximum lens diameter (D2) of the objective.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: June 7, 2005
    Assignee: Carl-Zeiss-Stiftung
    Inventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
  • Patent number: 6873476
    Abstract: The invention concerns a microlithographic reduction projection catadioptric objective having an even number greater than two of curved mirrors, being devoid of planar folding mirrors and featuring an unobscured aperture. The objective has a plurality of optical elements, and no more than two optical elements deviate substantially from disk form. The objective has an object side and an image side, and has in sequence from the object side to the image side a catadioptric group providing a real intermediate image, a catoptric or catadioptric group providing a virtual image, and a dioptric group providing a real image.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: March 29, 2005
    Assignee: Carl-Zeiss-Stiftung
    Inventor: David R. Shafer
  • Patent number: 6842298
    Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.
    Type: Grant
    Filed: February 28, 2001
    Date of Patent: January 11, 2005
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang
  • Publication number: 20040263955
    Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane onto an image plane, preferably while creating a real intermediate image, including a catadioptric first lens section having a concave mirror and a physical beamsplitter having a beamsplitting surface, as well as a second lens section that is preferably refractive and follows the beamsplitter, between its object plane and image plane. Positive refractive power is arranged in an optical near-field of the object plane, which is arranged at a working distance from the first optical surface of the projection lens. The beamsplitter lies in the vicinity of low marginal-ray heights, which allows configuring projection lenses that are fully corrected for longitudinal chromatic aberration, while employing small quantities of materials, particularly those materials needed for fabricating their beamsplitters.
    Type: Application
    Filed: March 22, 2004
    Publication date: December 30, 2004
    Applicant: CARL ZEISS SMT AG
    Inventors: Wilhelm Ulrich, David R. Shafer, Alexander Epple, Helmut Beierl, Aurelian Dodoc
  • Publication number: 20040240047
    Abstract: A system and method for inspection is disclosed. The design includes an objective employed for use with light energy having a wavelength in various ranges, including approximately 266 to 1000 nm, 157 nm through infrared, and other ranges. The objective comprises a focusing lens group comprising at least one focusing lens configured to receive light, a field lens oriented to receive focused light energy from said focusing lens group and provide intermediate light energy, and a Mangin mirror arrangement positioned to receive the intermediate light energy from the field lens and form controlled light energy. Each focusing lens has a reduced diameter, such as a diameter of less than approximately 100 mm, and a maximum corrected field size of approximately 0.15 mm. An immersion substance, such as oil, water, or silicone gel, may be employed prior to passing controlled light energy to the specimen inspected.
    Type: Application
    Filed: August 22, 2003
    Publication date: December 2, 2004
    Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
  • Publication number: 20040233409
    Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0′) which is greater than the maximum lens diameter (D2) of the objective.
    Type: Application
    Filed: November 7, 2003
    Publication date: November 25, 2004
    Applicant: Carl-Zeiss-Stiftung
    Inventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
  • Publication number: 20040218262
    Abstract: A system for use with a reduced size catadioptric objective is disclosed. The system including the reduced size objective includes various subsystems to allow enhanced imaging, the subsystems including illumination, imaging, autofocus, positioning, sensor, data acquisition, and data analysis. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and elements of the objective are less than 100 mm in diameter. The objective comprises a focusing lens group and at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy. The objective also includes a Mangin mirror arrangement. The design imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90 to a specimen for imaging purposes, and the design may be employed in various environments.
    Type: Application
    Filed: July 7, 2003
    Publication date: November 4, 2004
    Inventors: Yung-Ho Chuang, J. Joseph Armstrong, David R. Shafer
  • Publication number: 20040201899
    Abstract: An optical projection lens system for microlithography comprising in the direction of propagating radiation: a first lens group having positive refractive power, a second lens group having negative refractive power and comprising a waist (constriction) with a minimum diameter of the propagating radiation, and a further lens arrangement with positive refractive power, which follows the second lens group, wherein at least one lens of the projection lens system which is arranged in front of the waist comprises an aspherical surface.
    Type: Application
    Filed: April 27, 2004
    Publication date: October 14, 2004
    Applicant: Carl-Zeiss-Stiftung, a German corporation
    Inventors: David R. Shafer, Wilhelm Ulrich
  • Patent number: 6801358
    Abstract: A design for inspecting specimens, such as photomasks, for unwanted particles and features such as pattern defects is provided. The system provides no central obscuration, an external pupil for aperturing and Fourier filtering, and relatively relaxed manufacturing tolerances, and is suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths below 365 nm. In many instances, the lenses used may be fashioned or fabricated using a single material. Multiple embodiments of the objective lensing arrangement are disclosed, all including at least one small fold mirror and a Mangin mirror. The system is implemented off axis such that the returning second image is displaced laterally from the first image so that the lateral separation permits optical receipt and manipulation of each image separately.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: October 5, 2004
    Assignee: KLA-Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
  • Patent number: 6801357
    Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which comprises a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: October 5, 2004
    Assignee: KLA - Tencor Corporation
    Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai