Patents by Inventor David R. Shafer
David R. Shafer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7180658Abstract: A reduced size catadioptric objective and system is disclosed. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range. Elements are less than 100 mm in diameter. The objective comprises a focusing lens group configured to receive the light energy and comprising at least one focusing lens. The objective further comprises at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy. The objective also includes a Mangin mirror arrangement positioned to receive the intermediate light energy from the field lens and form controlled light energy for transmission to a specimen. The Mangin mirror arrangement imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90, and the design may be employed in various environments.Type: GrantFiled: May 7, 2003Date of Patent: February 20, 2007Assignee: KLA-Tencor Technologies CorporationInventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
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Patent number: 7154678Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0?) which is greater than the maximum lens diameter (D2) of the objective.Type: GrantFiled: March 15, 2005Date of Patent: December 26, 2006Assignee: Carl Zeiss Semiconductor Manufacturing Technologies AGInventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
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Patent number: 7136234Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.Type: GrantFiled: January 10, 2005Date of Patent: November 14, 2006Assignee: KLA-Tencor Technologies CorporationInventors: David R. Shafer, Yung-Ho Chuang
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Patent number: 7136220Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane onto an image plane, preferably while creating a real intermediate image, including a catadioptric first lens section having a concave mirror and a physical beamsplitter having a beamsplitting surface, as well as a second lens section that is preferably refractive and follows the beamsplitter, between its object plane and image plane. Positive refractive power is arranged in an optical near-field of the object plane, which is arranged at a working distance from the first optical surface of the projection lens. The beamsplitter lies in the vicinity of low marginal-ray heights, which allows configuring projection lenses that are fully corrected for longitudinal chromatic aberration, while employing small quantities of materials, particularly those materials needed for fabricating their beamsplitters.Type: GrantFiled: March 22, 2004Date of Patent: November 14, 2006Assignee: Carl Zeiss SMT AGInventors: Wilhelm Ulrich, David R. Shafer, Alexander Epple, Helmut Beierl, Aurelian Dodoc
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Patent number: 7046459Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane while creating a real intermediate image, having a catadioptric first lens section having a concave mirror and a beam-deflection device, as well as a dioptric second lens section that follows the catadioptric lens section, between its object plane and image plane. The beam-deflection device deflects radiation coming from the object plane to the concave mirror. Positive refractive power is arranged following the first reflective surface, between the latter and the concave mirror, within an optical near-field of the object plane, within which the height of the principal ray of the outermost field point of radiation coming from the object exceeds the marginal-ray height.Type: GrantFiled: June 18, 2004Date of Patent: May 16, 2006Assignee: Carl Zeiss SMT AGInventors: David R. Shafer, Alexander Epple
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Patent number: 6995930Abstract: A projection exposure lens has an object plane, optical elements for separating beams, a concave mirror, an image plane, a first lens system arranged between the object plane and the optical elements for separating beams, a second double pass lens system arranged between the optical elements for separating beams and the concave mirror, a third lens system arranged between the optical elements for separating beams and the image plane. The second lens system has a maximum of five lenses.Type: GrantFiled: December 15, 2003Date of Patent: February 7, 2006Assignee: Carl Zeiss SMT AGInventors: David R. Shafer, Alexander Epple, Aurelian Dodoc, Helmut Beierl, Wilhelm Ulrich
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Patent number: 6985286Abstract: A projection exposure lens system has an object side catadioptric system, and intermediate image and a refractive lens system. The refractive lens system from its intermediate image side and in the direction of its image plane has a first lens group of positive refractive power, a second lens group of negative refractive power, a third lens group of positive refractive power, a fourth lens group of negative refractive power, and a fifth lens group of positive refractive power.Type: GrantFiled: February 25, 2004Date of Patent: January 10, 2006Assignee: Carl Zeiss SMT AGInventors: David R. Shafer, Helmut Beierl, Gerhard Fürter, Karl-Heinz Schuster, Wilhelm Ulrich
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Patent number: 6956694Abstract: An ultraviolet (UV) catadioptric imaging system, with broad spectrum correction of primary and residual, longitudinal and lateral, chromatic aberrations for wavelengths extending into the deep UV (as short as about 0.16 ?m), comprises a focusing lens group with multiple lens elements that provide high levels of correction of both image aberrations and chromatic variation of aberrations over a selected wavelength band, a field lens group formed from lens elements with at least two different refractive materials, such as silica and a fluoride glass, and a catadioptric group including a concave reflective surface providing most of the focusing power of the system and a thick lens providing primary color correction in combination with the focusing lens group. The field lens group is located near the intermediate image provided by the focusing lens group and functions to correct the residual chromatic aberrations. The system is characterized by a high numerical aperture (typ. greater than 0.Type: GrantFiled: November 6, 2001Date of Patent: October 18, 2005Assignee: KLA-Tencor Technologies Corp.Inventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai
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Patent number: 6930837Abstract: An optical projection lens system for microlithography comprising in the direction of propagating radiation: a first lens group having positive refractive power, a second lens group having negative refractive power and comprising a waist (constriction) with a minimum diameter of the propagating radiation, and a further lens arrangement with positive refractive power, which follows the second lens group, wherein at least one lens of the projection lens system which is arranged in front of the waist comprises an aspherical surface.Type: GrantFiled: April 27, 2004Date of Patent: August 16, 2005Assignee: Carl Zeiss SMT AGInventors: David R. Shafer, Wilhelm Ulrich
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Patent number: 6912042Abstract: There is provided a projection objective for wavelengths of ?193 nm for imaging an object field in an object plane into an image field, in an image plane. The projection objective includes a first reflective optical element, a second reflective optical element, a third reflective optical element, a fourth reflective optical element, a fifth reflective optical element, and a sixth reflective optical element, and at least one refractive optical element. The refractive optical elements has a used area with a diameter. The projection objective has an image-side numerical aperture ?0.65, and the used area of the refractive optical element has a diameter that is less than ?rd of the distance from the object plane to the image plane.Type: GrantFiled: March 28, 2003Date of Patent: June 28, 2005Assignee: Carl Zeiss SMT AGInventor: David R. Shafer
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Patent number: 6903802Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0?) which is greater than the maximum lens diameter (D2) of the objective.Type: GrantFiled: November 7, 2003Date of Patent: June 7, 2005Assignee: Carl-Zeiss-StiftungInventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
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Patent number: 6873476Abstract: The invention concerns a microlithographic reduction projection catadioptric objective having an even number greater than two of curved mirrors, being devoid of planar folding mirrors and featuring an unobscured aperture. The objective has a plurality of optical elements, and no more than two optical elements deviate substantially from disk form. The objective has an object side and an image side, and has in sequence from the object side to the image side a catadioptric group providing a real intermediate image, a catoptric or catadioptric group providing a virtual image, and a dioptric group providing a real image.Type: GrantFiled: January 12, 2001Date of Patent: March 29, 2005Assignee: Carl-Zeiss-StiftungInventor: David R. Shafer
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Patent number: 6842298Abstract: A high performance objective having very small central obscuration, an external pupil for apertureing and Fourier filtering, loose manufacturing tolerances, large numerical aperture, long working distance, and a large field of view is presented. The objective is preferably telecentric. The design is ideally suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths in the UV to VUV spectral range.Type: GrantFiled: February 28, 2001Date of Patent: January 11, 2005Assignee: KLA-Tencor Technologies CorporationInventors: David R. Shafer, Yung-Ho Chuang
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Publication number: 20040263955Abstract: A catadioptric projection lens for imaging a pattern arranged in an object plane onto an image plane, preferably while creating a real intermediate image, including a catadioptric first lens section having a concave mirror and a physical beamsplitter having a beamsplitting surface, as well as a second lens section that is preferably refractive and follows the beamsplitter, between its object plane and image plane. Positive refractive power is arranged in an optical near-field of the object plane, which is arranged at a working distance from the first optical surface of the projection lens. The beamsplitter lies in the vicinity of low marginal-ray heights, which allows configuring projection lenses that are fully corrected for longitudinal chromatic aberration, while employing small quantities of materials, particularly those materials needed for fabricating their beamsplitters.Type: ApplicationFiled: March 22, 2004Publication date: December 30, 2004Applicant: CARL ZEISS SMT AGInventors: Wilhelm Ulrich, David R. Shafer, Alexander Epple, Helmut Beierl, Aurelian Dodoc
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Publication number: 20040240047Abstract: A system and method for inspection is disclosed. The design includes an objective employed for use with light energy having a wavelength in various ranges, including approximately 266 to 1000 nm, 157 nm through infrared, and other ranges. The objective comprises a focusing lens group comprising at least one focusing lens configured to receive light, a field lens oriented to receive focused light energy from said focusing lens group and provide intermediate light energy, and a Mangin mirror arrangement positioned to receive the intermediate light energy from the field lens and form controlled light energy. Each focusing lens has a reduced diameter, such as a diameter of less than approximately 100 mm, and a maximum corrected field size of approximately 0.15 mm. An immersion substance, such as oil, water, or silicone gel, may be employed prior to passing controlled light energy to the specimen inspected.Type: ApplicationFiled: August 22, 2003Publication date: December 2, 2004Inventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
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Publication number: 20040233409Abstract: A projection objective has at least five lens groups (G1 to G5) and has several lens surfaces. At least two aspheric lens surfaces are arranged so as to be mutually adjacent. These mutually adjacently arranged lens surfaces are characterized as a double asphere. This at least one double asphere (21) is mounted at a minimum distance from an image plane (0′) which is greater than the maximum lens diameter (D2) of the objective.Type: ApplicationFiled: November 7, 2003Publication date: November 25, 2004Applicant: Carl-Zeiss-StiftungInventors: Karl-Heinz Schuster, David R. Shafer, Wilhelm Ulrich, Helmut Beierl, Wolfgang Singer
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Publication number: 20040218262Abstract: A system for use with a reduced size catadioptric objective is disclosed. The system including the reduced size objective includes various subsystems to allow enhanced imaging, the subsystems including illumination, imaging, autofocus, positioning, sensor, data acquisition, and data analysis. The objective may be employed with light energy having a wavelength in the range of approximately 190 nanometers through the infrared light range, and elements of the objective are less than 100 mm in diameter. The objective comprises a focusing lens group and at least one field lens oriented to receive focused light energy from the focusing lens group and provide intermediate light energy. The objective also includes a Mangin mirror arrangement. The design imparts controlled light energy with a numerical aperture in excess of 0.65 and up to approximately 0.90 to a specimen for imaging purposes, and the design may be employed in various environments.Type: ApplicationFiled: July 7, 2003Publication date: November 4, 2004Inventors: Yung-Ho Chuang, J. Joseph Armstrong, David R. Shafer
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Publication number: 20040201899Abstract: An optical projection lens system for microlithography comprising in the direction of propagating radiation: a first lens group having positive refractive power, a second lens group having negative refractive power and comprising a waist (constriction) with a minimum diameter of the propagating radiation, and a further lens arrangement with positive refractive power, which follows the second lens group, wherein at least one lens of the projection lens system which is arranged in front of the waist comprises an aspherical surface.Type: ApplicationFiled: April 27, 2004Publication date: October 14, 2004Applicant: Carl-Zeiss-Stiftung, a German corporationInventors: David R. Shafer, Wilhelm Ulrich
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Patent number: 6801358Abstract: A design for inspecting specimens, such as photomasks, for unwanted particles and features such as pattern defects is provided. The system provides no central obscuration, an external pupil for aperturing and Fourier filtering, and relatively relaxed manufacturing tolerances, and is suited for both broad-band bright-field and laser dark field imaging and inspection at wavelengths below 365 nm. In many instances, the lenses used may be fashioned or fabricated using a single material. Multiple embodiments of the objective lensing arrangement are disclosed, all including at least one small fold mirror and a Mangin mirror. The system is implemented off axis such that the returning second image is displaced laterally from the first image so that the lateral separation permits optical receipt and manipulation of each image separately.Type: GrantFiled: January 27, 2003Date of Patent: October 5, 2004Assignee: KLA-Tencor CorporationInventors: David R. Shafer, Yung-Ho Chuang, J. Joseph Armstrong
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Patent number: 6801357Abstract: An ultra-broadband ultraviolet (UV) catadioptric imaging microscope system with wide-range zoom capability. The microscope system, which comprises a catadioptric lens group and a zooming tube lens group, has high optical resolution in the deep UV wavelengths, continuously adjustable magnification, and a high numerical aperture. The system integrates microscope modules such as objectives, tube lenses and zoom optics to reduce the number of components, and to simplify the system manufacturing process. The preferred embodiment offers excellent image quality across a very broad deep ultraviolet spectral range, combined with an all-refractive zooming tube lens. The zooming tube lens is modified to compensate for higher-order chromatic aberrations that would normally limit performance.Type: GrantFiled: October 29, 2002Date of Patent: October 5, 2004Assignee: KLA - Tencor CorporationInventors: David R. Shafer, Yung-Ho Chuang, Bin-Ming B. Tsai