Abstract: A surface-mountable over-current protection device comprises at least one chip, a first lead and a second lead. The chip comprises a PTC material layer and two metal electrode layers disposed on upper and lower surfaces of the PTC material layer. The first lead is bent into multiple portions comprising a first electrode connecting portion connecting to one of the two metal electrode layers of the at least one chip and a first soldering portion for surface-mounting. The second lead is bent into multiple portions comprising a second electrode connecting portion connecting to another one of the two electrode layers of the at least one chip and a second soldering portion for surface-mounting. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein, and the conductive filler has a resistivity less than 500 ??·cm. The surface-mountable over-current protection device can withstand a cycle life test of 300 cycles at 20V/40 A without blowout.

Abstract: An over-current protection device comprises a PTC device and a heating element operable to heat the PTC device. The PTC device contains crystalline polymer and metal or ceramic conductive filler dispersed therein. The PTC device has a resistivity less than 0.1 ?·cm. The over-current protection device has the relation: It (heating)<Ih (60° C.)×10%, where Ih (60° C.) is a hold current of the over-current protection device at 60° C. when the heating element is not activated; It (heating) is a trip current of the over-current protection device when the heating element is activated to heat the PTC device. The PTC device has high hold current, thereby allowing a battery containing the device can be fast charged with a large current. In a specific situation, the heating element heats the PTC device to decrease the hold current of the over-current protection device of low resistivity, and accordingly the PTC device can trip by a small current.

Abstract: An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer has a resistivity less than 0.05 ?·cm and comprises a polymer matrix, a conductive ceramic filler and a carbon-containing conductive filler. The polymer matrix comprises a fluoropolymer having a melting point higher than 150° C. and comprises 50-60% by volume of the PTC material layer. The conductive ceramic filler having a resistivity less than 500??·cm is dispersed in the polymer matrix and comprises 40-45% by volume of the PTC material layer. The carbon-containing conductive filler is dispersed in the polymer matrix and comprises 0.5-5% by volume of the PTC material layer. At 25° C., a ratio of a hold current to an area of the over-current protection device is 0.21-0.3 A/mm2, and a ratio of an endurable power to the area of the over-current protection device is 4.8-7.2 W/mm2.

Abstract: A protection device comprises a first substrate, a second substrate, a fusible element and a heating element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The fusible element is disposed on the first surface of the first substrate, and the heating element is disposed on the second surface of the second substrate and is disposed above the fusible element. When over-voltage or over-temperature occurs, the heating element heats up to blow the fusible element and thereby providing over-voltage and over-temperature protection.

Abstract: A protection device comprises a first planar substrate, a second planar substrate, a heating element, a fusible element and an absorbent element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The heating element is disposed on the first surface, and the fusible element is disposed above the heating element. The absorbent element is disposed on the second surface and above the fusible element. When over-current or over-temperature occurs, the heating element heats up to melt and blow the fusible element and the absorbent element absorbs melted metal of the fusible element.

Abstract: A protection device comprises a first substrate, a second substrate, a fusible element and a heating element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The fusible element is disposed on the first surface of the first substrate, and the heating element is disposed on the second surface of the second substrate and is disposed above the fusible element. When over-voltage or over-temperature occurs, the heating element heats up to blow the fusible element and thereby providing over-voltage and over-temperature protection.

Abstract: A connector comprises a terminal and a layered circuit substrate. The layered circuit substrate connects to an end of the terminal, and comprises a PTC material layer, a first electrode layer forming an upper layer of the layered circuit substrate, and a second electrode layer forming a lower surface of the layered circuit substrate. The PTC material layer is disposed between the first and second electrode layers. The first and second electrode layers comprise first and second electrode pads which connect to a power supply, and the PTC material layer electrically connects to the first and second electrode pads to form an electrically conductive path in which the PTC material layer serves as a PTC resistor in series connection between the first and second electrode pads. When an over-current or over-temperature event occurs in the electrically conductive path, the PTC resistor will trip to a high resistance state.

Abstract: An over-current protection device comprises a PTC device and a heating element operable to heat the PTC device. The PTC device contains crystalline polymer and metal or ceramic conductive filler dispersed therein. The PTC device has a resistivity less than 0.1 ?·cm. The over-current protection device has the relation: It (heating)<Ih (60° C.)×10%, where Ih (60° C.) is a hold current of the over-current protection device at 60° C. when the heating element is not activated; It (heating) is a trip current of the over-current protection device when the heating element is activated to heat the PTC device. The PTC device has high hold current, thereby allowing a battery containing the device can be fast charged with a large current. In a specific situation, the heating element heats the PTC device to decrease the hold current of the over-current protection device of low resistivity, and accordingly the PTC device can trip by a small current.

Abstract: A secondary battery supplying electrical power to a load comprises a battery unit, at least one PTC temperature sensing device and a load switch. The battery unit is encompassed by a battery shell. The PTC temperature sensing device is disposed on a primary surface of the battery shell to effectively sense a temperature of the battery unit. The load switch connects to the battery unit and a load and determines whether the battery unit and the load switch are in electrical connection or in an open circuit state upon resistance variation of the PTC temperature sensing device. When the resistance of the PTC temperature sensing device increases by a threshold times within a specific temperature variation or time period, the load switch receives a control signal and accordingly switches to an open circuit state.

Abstract: A secondary battery supplying electrical power to a load comprises a battery unit, at least one PTC temperature sensing device and a load switch. The battery unit is encompassed by a battery shell. The PTC temperature sensing device is disposed on a primary surface of the battery shell to effectively sense a temperature of the battery unit. The load switch connects to the battery unit and a load and determines whether the battery unit and the load switch are in electrical connection or in an open circuit state upon resistance variation of the PTC temperature sensing device. When the resistance of the PTC temperature sensing device increases by a threshold times within a specific temperature variation or time period, the load switch receives a control signal and accordingly switches to an open circuit state.

Abstract: A reflowable thermal fuse comprises a base, a housing, an elastic conductive element, a sensor and a restraining element. The base comprises first and second bonding pads and combines with the housing to form an internal accommodating space in which the elastic conductive element has first and second ends connecting to the first and second bonding pads, respectively. The elastic conductive element is operable to exert a resilient force which is able to sever the connection between the second end and the second bonding pad. The sensor connects to the second end and the second bonding pad to form electrical connection. The restraining element comprises a pressing member going through an opening of the housing and pressing the second end to resist the resilient force during reflow. After reflow, the restraining element is removed and thereby the reflowable thermal fuse is in an activation condition.

Abstract: A surface mountable over-current protection device comprises one PTC material layer, first and second conductive layers, first and second electrodes, and an insulating layer. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein. The first and second conductive layers are disposed on first and second planar surfaces of the PTC material layer, respectively. The first and second electrodes are electrically connected to the first and second conductive layers. The insulating layer is disposed between the first and the second electrodes for insulation. At the melting point of the crystalline polymer, the CTE of the crystalline polymer is greater than 100 times the CTE of the first or second conductive layer, and the first and/or second conductive layers has a thickness which is large enough to obtain a resistance jump value R3/Ri less than 1.4.

Abstract: An over-current protection device comprises a PTC material layer, a first electrode layer and a second electrode layer. The PTC material layer has opposite first and second surfaces and opposite first and second lateral surfaces. The first electrode layer is in physical contact with the first surface of the PTC material layer and extends to the first lateral surface. The second electrode layer is in physical contact with the first surface of the PTC material layer and extends to the second lateral surface. The second electrode layer is insulated from the first electrode layer by a first separation. The first electrode layer and the second electrode layer are substantially laterally symmetrical, and serve as interfaces for current flowing in and out of the device when the over-current protection device is in use.

Abstract: A surface-mountable over-current protection device comprises a PTC material layer, first and second conductive layers, first and second electrodes, first and second electrically conductive connecting members. The PTC material layer has a resistivity less than 0.18 ?-cm. The conductive layers are in contact with opposite surfaces of the PTC material layer. The first electrode comprises pair of first metal foils and is insulated from the second conductive layer. The second electrode comprises a pair of second metal foils and is insulated from the first conductive layer. The first electrically conductive connecting member connects to the first metal foils and conductive layer. The second electrically conductive connecting member connects to the second metal foils and conductive layer. The first electrically conductive connecting member comprises 40%-100% by area of the first lateral surface, and the second electrically conductive connecting member comprises 40%-100% by area of the second lateral surface.

Abstract: A surface mountable over-current protection device having upper and lower surfaces comprises a PTC device, first and second electrodes, and first and second circuits. The PTC device comprises a PTC material layer and first and second conductive layers. The PTC material layer is disposed between the conductive layers and comprises crystalline polymer and conductive filler dispersed therein. The first electrode comprises a pair of first metal foils, whereas the second electrode comprises a pair of second metal foils. The first circuit connects the first electrode and conductive layer, and has a first planar line extending horizontally. The second circuit connects the second electrode and conductive layer, and has a second planar line extending horizontally. At least one of the planar lines has a thermal resistance sufficient to mitigate heat dissipation by which the over-current protection device undergoes a test at 25° C. and 8 amperes can trip within 60 seconds.

Abstract: A surface-mountable over-current protection device comprises one PTC material layer, first and second connecting conductors, first and second electrodes and an insulating layer. The PTC material layer has a resistivity less than 0.2 ?-cm, and comprises crystalline polymer and conductive filler dispersed therein. The first and second connecting conductors are capable of effectively dissipating heat generated from the PTC material layer. The first and second electrodes are electrically connected to first and second surfaces of the PTC material layer through the first and second connecting conductors, respectively. The dissipation factor depending on the ratio of the total area of the electrodes and the conductors to the area of the PTC material layer is greater than 0.6. At 25° C., the value of the hold current of the device divided by the product of the area of the PTC material layer and the number of the PTC material layer is greater than 1A/mm2.

Abstract: An over-current protection device includes a resistive device, an insulation layer, an electrode layer and at least one electrically conductive connecting member. The resistive device includes a first electrode foil, a second electrode foil and a positive temperature coefficient (PTC) material layer laminated between the electrode foils. The insulation layer is formed on the surface of the first electrode foil, and the electrode layer is formed on the surface of the insulation layer. The conductive connecting member penetrates the electrode layer, the insulation layer and the first electrode foil for electrically connecting the electrode layer and the first electrode foil. The conductive connecting member is insulated from the second electrode foil. One of the first and second electrode foils is configured to electrically connect to a protective circuit module (PCM), and the other one is configured to electrically connect to an electrode terminal of a battery to be protected.

Abstract: A surface mountable thermistor comprises a resistive device, first and second electrodes, and at least one heat conductive dielectric layer. The resistive device contains first and second electrically conductive members and a polymeric material layer laminated therebetween. The polymeric material layer exhibits PTC or NTC behavior. The polymeric material layer and the first and second electrically conductive members commonly extend in a first direction. The first electrode is electrically coupled to the first electrically conductive member. The second electrode is electrically coupled to the second electrically conductive member and is insulated from the first electrode. The heat conductivity of the first electrode or the second electrode is at least 50 W/mK. The heat conductive dielectric layer comprises polymeric insulation matrix and heat conductive filler, and is disposed between the first electrode and the second electrode. The heat conductivity of heat conductive dielectric layer is between 1.

Abstract: An LED apparatus includes an LED component and a current-limiting device. The LED component includes at least one LED having a corresponding current-limiting resistance value. The current-limiting device includes a plurality of PTC devices connected in series. The plurality of PTC devices are capable of effectively sensing the temperature of the LED and are electrically coupled to the LED component. The resistance value of the current-limiting device increases with the increment of sensed temperature. The current-limiting device has a resistance close to or equal to the current-limiting resistance value at a temperature at which the LED operates normally. When the temperature of the LED gradually increases to an abnormal temperature, current allowable to be flowed through the current-limiting device gradually decreases to be lower than LED operating current.

Abstract: An over-current protection device is of an approximately quadrilateral structure with upper and lower surfaces, first and second side surfaces, in which the second side surface contains a bevel. The device comprises first and second electrodes, a first PTC material layer, and first and second conductive connecting members. The first electrode is formed on the upper or lower surface. The second electrode is formed on the lower surface and is insulated from the first electrode. The first PTC material layer extends along the upper surface, and has a first surface electrically coupled to the first electrode, and a second surface electrically coupled to the second electrode. The first conductive connecting member is formed on the first side surface and is electrically coupled to the first electrode. The second conductive connecting member is formed on the second side surface and extends along the bevel to electrically couple to the second electrode.