Patents by Inventor David Shau-Chew Wang
David Shau-Chew Wang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20080292857Abstract: A heat dissipation material comprises (1) fluorine-containing crystalline polymer having a melting point higher than 150° C., with a weight percentage of around 15-40%; (2) heat conductive fillers dispersed in the fluorine-containing crystalline polymer with a weight percentage of around 60-85%; and (3) coupling agent of 0.5-3% of the heat conductive fillers by weight and having a chemical formula of: where R1, R2 and R3 are alkyl group CaH2a+1, a?1; X and Y are selected from hydrogen, fluorine, chorine, and alkyl group; and n is a positive integer.Type: ApplicationFiled: March 21, 2008Publication date: November 27, 2008Applicant: POLYTRONICS TECHNOLOGY CORPORATIONInventors: David Shau Chew Wang, Kuo Hsun Chen, En Tien Yang
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Publication number: 20080289751Abstract: A method for manufacturing an over-current protection device comprises a step of providing at least one current sensitive device and a step of pressing. The current sensitive device comprises a first electrode foil, a second electrode foil and a PTC conductive layer physically laminated between the first and second electrode foils. The pressing step is to press the current sensitive device at a predetermined temperature, thereby generating at least one overflow portion at sides of the PTC conductive layer to form the over-current protection device. The predetermined temperature is higher than the softening temperature of the PTC conductive layer. The over-current protection devices manufactured according to the present invention have superior resistance distribution.Type: ApplicationFiled: March 3, 2008Publication date: November 27, 2008Applicant: POLYTRONICS TECHNOLOGY CORPORATIONInventors: David Shau Chew Wang, Jyh Ming Yu
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Publication number: 20080272390Abstract: An LED apparatus comprises a base, an LED device, an electrode member and an insulation layer. The base has a bevel side to be embedded with a corresponding receiving base for electrical conduction of an electrode (e.g., a negative electrode). The LED device is placed on an upper surface of the base. The electrode member comprising a metal rod and an electrode plate is connected to the LED device for electrical conduction of an electrode (e.g., a positive electrode). The insulation layer is placed between the electrode plate of the electrode member and the base for electrical insulation. The bevel side of the base can be modified as desired, and is generally less than 10 degrees, and preferably less than 5 degrees, and may be less than 3 degrees if needed.Type: ApplicationFiled: January 4, 2008Publication date: November 6, 2008Applicant: POLYTRONICS TECHNOLOGY CORPORATIONInventors: David Shau Chew Wang, Jyh Ming Yu, Jen Chien Wang, Hsieh Chang Huang
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Publication number: 20080253050Abstract: The over-current protection device of the present invention can be used for over-current protection to PCM. The over-current protection device comprises a PTC device, at least one insulation layer; at least one electrode layer and at least one conductive channel. The insulation layer is placed on a surface of the PTC device, and the electrode layer is formed on the insulation layer afterwards. As a result, the insulation layer is between the electrode layer and the PTC device. The electrode layer serves as a surface of the over-current protection device. The conductive channel electrically connects the PTC device and the electrode layer. In an embodiment, the conductive channel is a blind hole penetrating through the electrode layer and the insulation layer and ending at the surface of the PTC device, and the surface of the blind hole is coated with a conductive layer to electrically connect the PTC device and the electrode layer.Type: ApplicationFiled: October 25, 2007Publication date: October 16, 2008Applicant: POLYTRONICS TECHNOLOGY CORPORATIONInventors: Ching Han Yu, David Shau Chew Wang, Pao Hsuan Chen
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Publication number: 20080174247Abstract: A high-power LED lamp comprises a cuplike lamp housing, an LED device, an adapter and a circuit board. The inner surface of the cuplike lamp housing is a reflective curved surface for reflecting the light from the LED device disposed at the bottom the cuplike lamp housing, so as to improve the lighting efficiency. The position of the LED device has the relation: 0.05<HL/HT<0.35, where HT is the total depth of the cuplike lamp housing, HL is the distance between a surface of the LED device and the bottom of the cuplike lamp housing. The adapter is configured to secure the LED device, and the circuit board is configured to provide power source to the LED device. The LED device is a stack structure comprising an LED package device, a ring member, an electrode plate and an insulation glue layer.Type: ApplicationFiled: May 30, 2007Publication date: July 24, 2008Applicant: POLYTRONICS TECHNOLOGY CORPORATIONInventors: Jyh Ming Yu, David Shau Chew Wang, Jen Chien Wang, Hsieh Chang Huang
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Publication number: 20080111505Abstract: A light emitting diode (LED) apparatus with temperature control and current regulation functions is provided. The LED apparatus includes at least one LED die and at least one temperature control and current regulation (TCCR) device. The TCCR device is electrically connected between the LED die and a power source, and is placed within an effective temperature sensing distance of the LED die, so as to sense temperature changes of the LED die. The resistance of the TCCR device is proportional to the temperature in a range of 25° C. to 85° C., i.e., the resistance increases with temperature. Moreover, the resistance difference of the TCCR device between 50° C. and 80° C. is greater than or equal to 100 m?.Type: ApplicationFiled: January 19, 2007Publication date: May 15, 2008Inventors: David Shau Chew Wang, Jyh Ming Yu
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Publication number: 20080099775Abstract: A light emitting diode (LED) module employs a one-piece integrated column heat conductive electrode to carry at least one LED chip, so as to quickly remove the heat generated by the LED chip while emitting light. The LED module includes at least one LED chip, a column heat conductive electrode, an electrical insulating sleeve, and a center electrode. The first heat dissipation surface of the column heat conductive electrode has a screw thread that can be combined with a heat dissipation base having an internal thread. An LED apparatus combines a plurality of LED modules and the heat dissipation base, and uses a metal heat dissipation layer on the heat dissipation base to quickly remove the heat generated by the LED chip while emitting light.Type: ApplicationFiled: March 27, 2007Publication date: May 1, 2008Inventors: Jyh Ming YU, David Shau Chew Wang
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Patent number: 7352272Abstract: An over-current protection device comprises two metal foils and a PTC material layer laminated between the two metal foils. The PTC material layer essentially comprises a polymer matrix and a conductive filler. The polymer matrix at least comprises a first crystalline polymer, e.g., LDPE, and a second crystalline polymer, e.g., PVDF, in which the melting temperature of the second crystalline polymer subtracting the melting temperature of the first crystalline polymer is equal to or more than 50° C. The conductive filler is selected from metallic grain of a volumetric resistivity less than 500 ??-cm, and is distributed in the polymer matrix. The initial volumetric resistivity of the PTC material layer is less than 0.1?-cm, and the trip temperature of the PTC material layer at which the resistance thereof increases to 1000 times the initial resistance subtracting the melting temperature of the first crystalline polymer is less than 15° C.Type: GrantFiled: December 22, 2006Date of Patent: April 1, 2008Assignee: Polytronics Technology CorporationInventors: David Shau Chew Wang, Jyh Ming Yu, Kuo Chang Lo
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Publication number: 20080073623Abstract: A heat-conductive dielectric polymer material having an inter-penetrating-network (IPN) structure includes a polymer component, a curing agent, and a heat-conductive filler uniformly dispersed in the polymer component. The polymer component includes a thermoplastic plastic and a thermosetting epoxy resin. The curing agent is used to cure the thermosetting epoxy resin at a curing temperature. The heat conductivity of the heat-conductive dielectric polymer material is larger than 0.5 W/mK. A heat dissipation substrate including the heat-conductive dielectric polymer material in the present invention has a thickness of less than 0.5 mm and bears a voltage of over 1000 volts.Type: ApplicationFiled: January 30, 2007Publication date: March 27, 2008Inventors: David Shau Chew Wang, En Tien Yang, Jyh Ming Yu, Fu Hua Chu
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Publication number: 20080057333Abstract: A heat dissipation substrate for an electronic device comprises a first metal layer, a second metal layer, and a thermally conductive polymer dielectric insulating layer. A surface of the first metal layer carries the electronic device, e.g., a light-emitting diode (LED) device. The thermally conductive polymer dielectric insulating layer is stacked between the first metal layer and the second metal layer in a physical contact manner, and interfaces therebetween include at least one micro-rough surface with a roughness Rz larger than 7.0. The micro-rough surface includes a plurality of nodular projections, and the grain sizes of the nodular projections mainly are in a range of 0.1-100 ?m. The heat dissipation substrate has a thermal conductivity larger than 1.0 W/m·K, and a thickness smaller than 0.5 mm, and comprises (1) a fluorine-containing polymer with a melting point higher than 150° C.Type: ApplicationFiled: May 11, 2007Publication date: March 6, 2008Inventors: Fu Hua Chu, David Shau Chew Wang, Jyh Ming Yu, En Tien Yang, Kuo Hsun Chen
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Patent number: 7300475Abstract: A method for manufacturing a circular electrode apparatus of a battery for resistance stability improvement comprises the following procedures. First, an electrode structure of a battery including an upper electrode plate, an over-current protection device and lower electrode plate is provided, wherein the over-current protection device is a lamination constituted of an upper metal foil, a current-sensitive layer and a lower metal foil. Secondly, the electrode structure is treated by high-speed impact, vibration, hot-cold impact, acid pickling, water pickling or sand blasting to become the electrode apparatus of the present invention whereby the mean value of the resistance of the electrode apparatuses is below 0.05 ohm, and the deviation of the resistances of the electrode apparatuses is below 0.005 ohm at 25° C.Type: GrantFiled: September 10, 2004Date of Patent: November 27, 2007Assignee: Polytronics Technology CorporationInventors: David Shau-Chew Wang, Chih-Ming Yu, Yi-Nuo Chen
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Patent number: 7286038Abstract: An over-current protection device comprises two metal foils and a positive temperature coefficient (PTC) material layer laminated between the two metal foils. The PTC material layer includes: (1) a polymer substrate, being 35-60% by volume of the PTC material layer and including a fluorine-containing crystalline polymer with a melting point higher than 150° C., e.g., polyvinylidine fluoride (PVDF); and (2) a conductive ceramic filler (e.g., titanium carbide) distributed in the polymer substrate. The conductive ceramic filler is 40-65% by volume of the PTC material layer, and has a volume resistivity less than 500 ??-cm. The volume resistivity of the PTC material layer is less than 0.1 ?-cm, and the ratio of the hold current of the PTC material layer at 25° C. to the area of the PTC material layer is between 0.05 and 0.2 A/mm2.Type: GrantFiled: January 18, 2007Date of Patent: October 23, 2007Assignee: Polytronics Technology CorporationInventors: David Shau Chew Wang, Jyh Ming Yu
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Publication number: 20070187655Abstract: An over-current protection device comprises two metal foils and a PTC material layer laminated between the two metal foils. The PTC material layer essentially comprises a polymer matrix and a conductive filler. The polymer matrix at least comprises a first crystalline polymer, e.g., LDPE, and a second crystalline polymer, e.g., PVDF, in which the melting temperature of the second crystalline polymer subtracting the melting temperature of the first crystalline polymer is equal to or more than 50° C. The conductive filler is selected from metallic grain of a volumetric resistivity less than 500 ??-cm, and is distributed in the polymer matrix. The initial volumetric resistivity of the PTC material layer is less than 0.1?-cm, and the trip temperature of the PTC material layer at which the resistance thereof increases to 1000 times the initial resistance subtracting the melting temperature of the first crystalline polymer is less than 15° C.Type: ApplicationFiled: December 22, 2006Publication date: August 16, 2007Inventors: David Shau Chew Wang, Jyh Ming Yu, Kuo Chang Lo
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Patent number: 7229575Abstract: The conductive polymer composition used in an over-current protection device blends a polymer substrate (for instance, PVDF) with the polyolefin and the conductive filler of carbon black alike. The polyolefin comprises of two monomers along the carbon chain to form its principal chemical structure. The first monomer includes four hydrogen atoms to bond with the carbon chain, and the second monomer includes at least one fluorine atom and at least one non-fluorine halogen atom. The non-fluorine halogen atom may be selected from chlorine, bromine and iodine elements.Type: GrantFiled: May 13, 2004Date of Patent: June 12, 2007Assignee: Polytronics Technology CorporationInventors: David Shau-Chew Wang, En-Tien Yang
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Patent number: 7203049Abstract: The over-current protection device of the present invention uses the unbalanced properties of the thermal expansion coefficients between the outer and inner sides for an upper metallic conductive sheet and a lower metallic conductive sheet to generate a torque to deform outwardly. The torque is used to pull a current-sensing element and present with at least a cracking face, so as to introduce an electrically open effect similar to a fuse. Thus, the present invention can achieve the object for preventing the danger of circuit system by the short circuit during the burning of over-current protection device.Type: GrantFiled: September 8, 2004Date of Patent: April 10, 2007Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma
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Patent number: 6895660Abstract: The present invention discloses a manufacturing method of an over-current protection device, characterized in that the PTC plaque is conducted by punching under frozen state to form the over-current protection devices so as to reduce the heating and temperature rising in the PTC plaque due to punching and temperature difference between the metal foil and the conductive composite material. Relatively, the deformation and stress of the over-current protection device caused by punching will also be reduced. Therefore, there is no need for additional process to increase the temperature sensitivity and electrical property stability of the over-current protection device.Type: GrantFiled: December 30, 2002Date of Patent: May 24, 2005Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Chih-Ming Yu
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Patent number: 6898063Abstract: The over-current protection device of the present invention uses the unbalanced properties of the thermal expansion coefficients between the outer and inner sides for an upper metallic conductive sheet and a lower metallic conductive sheet to generate a torque to deform outwardly. The torque is used to pull a current-sensing element and present with at least a cracking face, so as to introduce an electrically open effect similar to a fuse. Thus, the present invention can achieve the object for preventing the danger of circuit system by the short circuit during the burning of over-current protection device.Type: GrantFiled: July 8, 2003Date of Patent: May 24, 2005Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma
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Patent number: 6853527Abstract: The present invention discloses an over-current protection apparatus for high voltage, which connects the ceramic current-sensing element and polymer current-sensing element in series to form a novel over-current protection apparatus. By the characteristic of the polymer current-sensing element having higher switching off speed, the invention first responds to the over-current by raising its temperature, and then the heat is thermally conducted through the adhesive layer to the ceramic current-sensing element, resulting in a voltage drop produced by the over-current partially or predominantly received by the ceramic current-sensing element. Thus, the over-current protection device of the invention not only can endure high voltage (>600V), but also will not exhibit a negative temperature coefficient phenomenon.Type: GrantFiled: October 31, 2002Date of Patent: February 8, 2005Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma
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Patent number: 6809626Abstract: An over-current protection device comprises a positive temperature coefficient material layer, an upper electrode foil, a lower electrode foil, a first metal terminal layer, a second metal terminal layer and at least one insulating layer. The upper electrode foil is disposed on the upper surface of the positive temperature coefficient material layer, and the lower electrode foil is disposed on the lower surface of the positive temperature coefficient material layer. The first metal terminal layer electrically connects the upper electrode foil with at least one non-full-circular conductive through hole and at least one full-circular conductive through hole, and the second metal terminal layer electrically connects the lower electrode foil with at least one non-full-circular conductive through hole and at least one full-circular conductive through hole. The insulating layer isolates the upper electrode foil from the second metal terminal layer and the lower electrode foil from the first metal terminal layer.Type: GrantFiled: July 8, 2003Date of Patent: October 26, 2004Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma
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Patent number: 6806519Abstract: The present invention discloses a surface mountable device comprising a current-sensitive element and two electrodes. The current-sensitive element is composed of a PTC conductive composite, comprising at least one polymer and a conductive filler. The feature of the present invention is that the current-sensitive element is a three-dimensional bent structure so that the shape, length and height of the device can be varied according to the space of the circuit board and the resistance of the surface mountable device. Therefore, the mountable surface of the circuit board can be used more efficiently. Moreover, the area of the current-sensitive element of the present invention is larger than that of the conventional surface mountable device. Consequently, the normal resistance of the surface mountable device of the present invention is smaller than that of the conventional surface mountable device and the voltage endurance of the surface mountable device of the present invention is increased.Type: GrantFiled: October 7, 2002Date of Patent: October 19, 2004Assignee: Polytronics Technology CorporationInventors: Edward Fu-Hua Chu, David Shau-Chew Wang, Yun-Ching Ma