Abstract: A cooling system for a transformer comprises a fan duct and a housing which together enclose an interior space. A transformer located in the interior space is mounted on the fan duct, and has a plurality of core sections surrounded by windings and separated by gaps. An air channeling structure is located between the transformer and the fan duct. A cooling airflow path extends through the air channeling structure, and between core sections of the transformer.

Abstract: An electronics cooling system comprises a tubular fan duct and an electronics housing. The fan duct includes has a fan duct casing containing a fan with rotor blades and stator vanes. The electronics housing is mounted directly on the tubular fan duct, such that the electronics housing and the fan duct casing together enclose an interior space. A cooling airflow path extends from a high-pressure region of the tubular fan duct, through an inlet hole into the interior space, and out a bleed hole into a surrounding environment. The electronics cooling system further comprises three electronics mounts within the interior space. A first electronics mount is located immediately adjacent to the inlet hole, on the fan duct. A second electronics mount is located immediately radially outward of the stator vanes, on the fan duct. A third electronics mount is located immediately adjacent to the bleed hole, on the housing.

Abstract: A housing for a generator stator has a port through the housing and communicates with a channel extending circumferentially across an inner bore of the housing. The channel extends for a depth along a first distance. An inner bore of the housing is at a radius. A ratio of the depth to the radius is between 0.018 and 0.035. In addition, a generator including the basic cooling structure, and a method of assembling the generator are also disclosed.

Abstract: A motor driven assembly comprises a motor shaft, a rotor, a passage, and a corrugated fin heat transfer structure. The motor shaft is mounted for rotation about a rotational axis. The rotor is located radially about the shaft. The passage extends through the rotor alongside the motor shaft. The corrugated fin heat transfer structure is disposed within the passage radially aligned with the rotor.

Abstract: A lightweight inductor for the motor controller of an aircraft starter includes a toroidal inductor core divided into multiple sections that are separated by a thermally conductive, but electrically insulating, material. The inductor core is wound with wire and positioned inside of an electrically and thermally conductive container, which acts as a heat sink and EMI shield, while also reducing eddy currents within the inductor core.

Abstract: A heat exchanger apparatus is provided and includes a motor controller housing, supportively disposed with a turbofan within an aircraft engine nacelle, in which motor controller components are mounted, a fuel cooled cold plate, forming a surface of the housing, which forms a heat transfer path by which motor controller component generated heat is dissipated during first conditions and an air cooled cold plate, disposed in thermal communication with the fuel cooled cold plate, which extends into a flow path of nacelle air generated by the turbofan to form an extended heat transfer path by which the motor controller component generated heat is dissipated during second conditions.

Abstract: A rotor for a dynamoelectric machine may include a rotor shaft having a first shaft and a second shaft within the first shaft. The two shafts include discharge orifices for communicating a cooling fluid through the machine. A rotor core of the machine includes a lamination having an annular portion that circumscribes an open center, a plurality of pole portions extending outwardly from the annular portion, and coil winding regions adjacent to the pole portions. One or more channels extend between the open center and the coil winding regions to communicate a cooling fluid. Coil windings of the machine may be at least partially encased in insulators. Each insulator may include a fluid entry orifice located between the insulator ends to communicate a cooling fluid. An end plate of the machine may include fluid discharge outlets for communicating cooling fluid received from the coil windings.

Abstract: According to an example provided herein, a cold plate has a surface for mounting a component thereto, a first path to flow cooling fluid therethrough in a vicinity of the surface and a housing mounted on the surface that extends from the surface. The housing has a second path attaching to the first path to flow fluid to flow through the housing wherein the housing is designed to at least partially enclose the component and wherein the component is cooled by the housing.

Abstract: A starter motor controller for an auxiliary power unit transfers thermal energy from low thermal capacity electric components to high thermal capacity electric components to control temperature without active cooling systems.

Abstract: A core assembly for an electric motor includes a heat exchanger comprising a plurality of fins. The fins define a plurality of cooling air passages that include offset fins that disrupt cooling air flow to reduce the formation of boundary layers and improve heat transfer capacity.

Abstract: An electric machine includes a stator having an outer circumference. Spaced apart first walls are arranged about the outer circumference and provide generally parallel first channels. A second wall adjoins the first wall and is arranged about the outer circumference providing a second channel in fluid communication with the first channels, thus, providing a tortuous fluid flow path about the circumference. The first and second channels have an inner surface. A structure is provided within at least one of the first and second channels. The structure has an outer surface spaced radially outward from the inner surface and at least partially defines the tortuous flow path between the outer and inner surfaces. The stator includes an end turn. An end cap extends axially and radially outward from the stator and provides an enclosure about the end turn in fluid communication with the exit associated with the flow path.

Abstract: An example fan motor controller housing includes an inner fan housing, an outer fan housing including a base plate, plenums and air passages, stator vanes and a motor control housing. The inner fan housing, the outer fan housing, the stator vanes, and the motor control component housing are all made of a polymer. The fan motor controller housing also includes heat sinks attached to the plenums. The heat sinks are cooled by air flowing from air passages through the plenum. Motor controller components are attached to the heat sink and heat dissipates from the motor controller components to the heat sink.

Abstract: A system includes a plurality of motor controllers. A coolant system for the plurality of motor controller has a common inlet line, a common outlet line, and a plurality of parallel branch lines leading to the plurality of motor controllers. A control selectively increases a flow of coolant to certain of the plurality of motor controllers or limits the flow of coolant to others of the plurality of motor controllers. In addition, a method of operating a system of motor controllers is disclosed and claimed.

Abstract: Film capacitor assembly has a plurality of film capacitive layers for storing an electric charge. The plurality of film capacitive layers have a first metal contact and a second metal contact. A heat sink removes heat from the plurality of film capacitive layers. The heat sink is in thermal conductive communication with at least one of the first metal contact and the second metal contact. A dielectric material is configured to prevent a transmission of electric current through the heat sink from the plurality of film capacitor capacitive layers.

Abstract: A rotor for a dynamoelectric machine may include a rotor shaft having a first shaft and a second shaft within the first shaft. The two shafts include discharge orifices for communicating a cooling fluid through the machine. A rotor core of the machine includes a lamination having an annular portion that circumscribes an open center, a plurality of pole portions extending outwardly from the annular portion, and coil winding regions adjacent to the pole portions. One or more channels extend between the open center and the coil winding regions to communicate a cooling fluid. Coil windings of the machine may be at least partially encased in insulators. Each insulator may include a fluid entry orifice located between the insulator ends to communicate a cooling fluid. An end plate of the machine may include fluid discharge outlets for communicating cooling fluid received from the coil windings.

Abstract: An electrical panel connector has a base plate and multiple posts protruding through the base plate. The posts are connected to the base plate via multiple insulation rings, and each of the insulation rings is electrically resistive and thermally conductive.

Abstract: A motor driven assembly includes a motor having a motor inlet and a motor outlet, a shaft, and a rotor spaced radially outwards from the shaft. A cooling flow passage is located between the shaft and the rotor. The cooling flow passage fluidly connects the motor inlet and the motor outlet. A compressor is in fluid communication with the motor outlet. The compressor includes a compressor outlet that is in fluid communication with the motor inlet.

Abstract: An electrical assembly for a motor controller is disclosed that includes an electrical lead. The electrical lead has a conductive trace within an insulating material and that extends a length between first and second ends. An electrical pad is in electrical continuity with and extends from the conductive trace through the insulating material at the first end. The pad includes an aperture providing a securing feature. An electrical component is supported by and integral with the second end, in one example. The electrical component is in electrical continuity with the conductive trace at the second end. A bus bar provides a joint having a first cross-sectional area. The electrical lead is flexible and is removably secured to the joint by the securing feature to provide electrical continuity from a capacitor to the bus bar. The flexible electrical lead has a second cross-sectional area substantially less than the first cross-sectional area.

Abstract: A motor driven assembly includes a motor having a motor shaft mounted for rotation about a rotational axis and a rotor radially located about the shaft. The motor drives a compressor that receives air from the motor, compresses the air, and circulates the compressed air to a space. The motor includes a first cooling flow passage and a second cooling flow passage that each receive air to provide internal cooling of the motor. A portion of the air compressed in the compressor is diverted from the compressor to a heat exchanger. The heat exchanger cools the compressed air from before the air circulates into the first cooling flow passage to cool the motor. The second cooling flow passage receives air from the environment surrounding the motor driven assembly to further cool the motor.

Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.