Abstract: A motor driven assembly includes a motor having a motor shaft mounted for rotation about a rotational axis and a rotor radially located about the shaft. The motor drives a compressor that receives air from the motor, compresses the air, and circulates the compressed air to a space. The motor includes a first cooling flow passage and a second cooling flow passage that each receive air to provide internal cooling of the motor. A portion of the air compressed in the compressor is diverted from the compressor to a heat exchanger. The heat exchanger cools the compressed air from before the air circulates into the first cooling flow passage to cool the motor. The second cooling flow passage receives air from the environment surrounding the motor driven assembly to further cool the motor.

Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.

Abstract: Three single-phase interphase transformers are connected to a three-phase transformer. The three single-phase interphase transformers each contain a component for efficiently dissipating heat.

Abstract: A power inductor assembly includes and multiple coil sections disposed upon a mounting frame. Multiple winding sections each encircle one of the multiple core sections and a portion of the mounting frame. Air gap spacers separate adjacent core sections. The arrangement facilitates removal of thermal energy from the magnetic core. Lamination build direction normal to inductor mounting surface minimizes eddy current losses.

Abstract: A lightweight inductor for the motor controller of an aircraft starter includes a toroidal inductor core divided into multiple sections that are separated by a thermally conductive, but electrically insulating, material. The inductor core is wound with wire and positioned inside of an electrically and thermally conductive container, which acts as a heat sink and EMI shield, while also reducing eddy currents within the inductor core.

Abstract: Film capacitor assembly has a plurality of film capacitive layers for storing an electric charge. The plurality of film capacitive layers have a first metal contact and a second metal contact. A heat sink removes heat from the plurality of film capacitive layers. The heat sink is in thermal conductive communication with at least one of the first metal contact and the second metal contact. A dielectric material is configured to prevent a transmission of electric current through the heat sink from the plurality of film capacitor capacitive layers.

Abstract: An electrical inductor has at least one wire wound core. When the wire wound core is placed within the shell at least one cavity is present. This cavity is filled with a powder to provide the inductor with better thermal and electrical properties.

Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.

Abstract: A core assembly for an electric motor includes a heat exchanger comprising a plurality of fins. The fins define a plurality of cooling air passages that include offset fins that disrupt cooling air flow to reduce the formation of boundary layers and improve heat transfer capacity.

Abstract: A cooling structure for electrical circuit devices having a pair of cooling ducts, each having a coolant passageway therein, and an electrical circuit device housing formed by a pair of spaced apart heat transfer plates each joined to a housing side to provide a sealed housing space. An electrical circuit device is positioned in that sealed housing space and each of the pair of heat transfer plates is positioned adjacent to, and thermally coupled to, a corresponding one of the pair of cooling ducts. An electrically insulative heat transfer material is provided in the sealed housing space so as to be capable of being in contact with the electrical circuit device also therein.

Abstract: A cooling structure for electrical circuit devices having a pair of cooling ducts, each having a coolant passageway therein, and an electrical circuit device housing formed by a pair of spaced apart heat transfer plates each joined to a housing side to provide a sealed housing space. An electrical circuit device is positioned in that sealed housing space and each of the pair of heat transfer plates is positioned adjacent to, and thermally coupled to, a corresponding one of the pair of cooling ducts. An electrically insulative heat transfer material is provided in the sealed housing space so as to be capable of being in contact with the electrical circuit device also therein.

Abstract: A power inductor assembly includes and multiple coil sections disposed upon a mounting frame. Multiple winding sections each encircle one of the multiple core sections and a portion of the mounting frame. Air gap spacers separate adjacent core sections. The arrangement facilitates removal of thermal energy from the magnetic core. Lamination build direction normal to inductor mounting surface minimizes eddy current losses.

Abstract: An electronic equipment rack system supports a printed wire board (PWB) assembly having a structural stiffener with a heat pipe mounted therein. The heat pipe is mounted within the structural stiffener directly adjacent the printed wire board to conduct thermal energy away from the electronic components on the printed wire board.

Abstract: A motor driven assembly includes a motor having a motor shaft mounted for rotation about a rotational axis and a rotor radially located about the shaft. The motor drives a compressor that receives air from the motor, compresses the air, and circulates the compressed air to a space. The motor includes a first cooling flow passage and a second cooling flow passage that each receive air to provide internal cooling of the motor. A portion of the air compressed in the compressor is diverted from the compressor to a heat exchanger. The heat exchanger cools the compressed air from before the air circulates into the first cooling flow passage to cool the motor. The second cooling flow passage receives air from the environment surrounding the motor driven assembly to further cool the motor.

Abstract: An electronic equipment rack system supports a printed wire board (PWB) assembly having a structural stiffener with a heat pipe mounted therein. The heat pipe is mounted within the structural stiffener directly adjacent the printed wire board to conduct thermal energy away from the electronic components on the printed wire board.

Abstract: An air moving apparatus for generating cooling airflow is provided that includes a noise reduction system for reducing noise generated by a fan. The air moving apparatus includes a fan having a rotatable hub and a plurality of blades mounted to the hub for rotating about an axis of rotation to provide pressurized airflow. A sensor is situated on a surface of at least one fan blade for sensing airflow characteristics of the air flowing over the fan blade. An actuator, also situated on the surface of the fan blade, changes the characteristic of the airflow over the fan blade in response to the sensed airflow characteristic.

Abstract: An air moving apparatus for generating cooling airflow is provided that includes a noise reduction system for reducing noise generated by a fan. The air moving apparatus includes a fan having a rotatable hub and a plurality of blades mounted to the hub for rotating about an axis of rotation to provide pressurized airflow. A sensor is situated on a surface of at least one fan blade for sensing airflow characteristics of the air flowing over the fan blade. An actuator, also situated on the surface of the fan blade, changes the characteristic of the airflow over the fan blade in response to the sensed airflow characteristic.

Abstract: Battery life and cooling are improved in an electronic device. A thermoelectric module and phase change material module are placed near a heat source in an electronic device. The thermoelectric module and phase change material module insulate a surface to be cooled on the electronic device. The thermoelectric module generates an electrical current in response to a temperature differential at opposite surfaces on the thermoelectric module. The phase change material module enhances or limits the temperature differential seen at the thermoelectric module. The electrical current generated by the thermoelectric module is used to charge a battery of the electronic device.

Abstract: An air moving device in the form of an axial flow fan is provided that is adapted for use in substantially enclosed high-density electrical systems, e.g. computers and the like. The fan includes an annular wall extending about the blades thereof and in which pressure equalizing openings are formed for increasing the maximum pressure in the preferred operating area of the fan and just before the stall effect occurs due to increasing system pressure resistance. A method is also provided for optimizing the number and size of the slots to obtain a desired maximum pressure increase. The slots are optimized so that there is no appreciable airflow loss in early stages of the preferred operating area while providing the desired increase in maximum pressure. The slots preferably have an elongated shape, e.g. rectangular or oval, with a major dimension extending generally axially and parallel to the axis of rotation of the blades, and are spaced from each other circumferentially about the annular wall.

Abstract: A method and apparatus for monitoring and controlling temperatures at a semiconductor circuit (22) by an array (32) of thermoelectric cooler cells (34) which are disposed proximate the semiconductor circuit (22). At least one thermoelectric cooler (38) is located at the individual thermoelectric cooler cells (34) for removing and adding heat from cell areas associated with the thermoelectric coolers. A memory device (50) is associated with the cooler cells (34) and stores operational settings for the cooler cells. A controller (28) is coupled with the thermoelectric cooler cells (34) to individually control the operational settings for the cooler cells in the array (32).