Abstract: An airbag includes a panel including a first lobe and a second lobe connected at a spine. The first lobe and the second lobe are affixed to each other along a seam. An inflation chamber is defined between the first lobe and the second lobe. The first lobe has a tab extending from and transverse to a perimeter of the first lobe. The tab is connected to the second lobe, and a vent is on the tab and in communication with the inflation chamber.

Abstract: An airbag includes a first panel having a perimeter, and a second panel connected to the first panel along the perimeter of the first panel. The first panel and the second panel define an inflation chamber between the first and second panels. The first panel has a tab extending from the perimeter of the first panel and transverse to the perimeter of the first panel. The tab is connected to the second panel. A vent on the tab is in communication with the inflation chamber.

Abstract: A vehicle body structure includes a floor panel, a door frame, a cross-member, and a load transmittal bracket. The door frame and the cross-member are fixed relative to the floor panel. The door frame defines a door opening. The load transmittal bracket is disposed between the door opening and the cross-member. The load transmittal bracket includes a second segment welded to a first segment and to the floor panel. During a side impact of the vehicle, the load transmittal bracket transfers impact force from the door frame to the cross-member to dissipate the impact force and reduce deformation of the floor.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: A door assembly for an automotive vehicle that reduces or eliminates thoracic or rib deflection in a side impact event is disclosed. The door assembly of the disclosed invention includes an inner door structure, an interior trim panel attached to the door structure and a shut face. The inner surface of the shut face includes a collapsible surface having a plurality of alternating raised areas and recessed areas formed thereon. The raised areas and recessed areas extend between one side of the door assembly and the other side of the door assembly. The shut face may be composed of beads, a foamed polymer or a solid polymer. In addition, the engineered surface may also be formed on the inner side of the face of one of the pillars. This configuration may be used in conjunction with a door shut face having an engineered surface or may be used independently.

Abstract: According to one aspect of the present invention, a load-transmittal system for a vehicle includes a cross member of a vehicle frame extending substantially perpendicular to a vehicle door. A pusher is disposed within a cavity defined between inner and outer sheet metal panels of the vehicle door, wherein the pusher is disposed distal from the cross member to define an idle state. A container receptacle is disposed between the pusher and the cross member, wherein the container receptacle defines a transmittal zone of the vehicle door. When the vehicle door experiences a side-impact load, the side-impact load moves the pusher through the transmittal zone and into at least partial engagement with the cross member to define a collapsed position of the pusher. In this manner, the side-impact load is transferred through the pusher to the cross member.

Abstract: A door assembly for an automotive vehicle that reduces or eliminates thoracic or rib deflection in a side impact event is disclosed. The door assembly of the disclosed invention includes an inner door structure, an interior trim panel attached to the door structure and a shut face. The inner surface of the shut face includes a collapsible surface having a plurality of alternating raised areas and recessed areas formed thereon. The raised areas and recessed areas extend between one side of the door assembly and the other side of the door assembly. The shut face may be composed of beads, a foamed polymer or a solid polymer. In addition, the engineered surface may also be formed on the inner side of the face of one of the pillars. This configuration may be made in conjunction with a door shut face having an engineered surface or may be used independently.

Abstract: An underrun energy-absorbing structure (14) (“structure”) for a vehicle (10) includes a rail member (16), a deformable crush tube (18), and a plate (20). Rail member (16) is formed from an inboard panel (22) and an outboard panel (24). Crush tube (18) is sandwiched between inboard panel (22) and outboard panel (24) and extends perpendicularly from rail member (16). Plate (20) is adjacent to crush tube (18) and extends perpendicularly from rail member (16). Plate (20) is supported by crush tube (18) during a vehicle collision.

Abstract: An underrun energy-absorbing structure (14) (“structure”) for a vehicle (10) includes a rail member (16), a deformable crush tube (18), and a plate (20). Rail member (16) is formed from an inboard panel (22) and an outboard panel (24). Crush tube (18) is sandwiched between inboard panel (22) and outboard panel (24) and extends perpendicularly from rail member (16). Plate (20) is adjacent to crush tube (18) and extends perpendicularly from rail member (16). Plate (20) is supported by crush tube (18) during a vehicle collision.

Abstract: An airbag assembly for a motor vehicle does not require any heat stakes and permits a deployment door to be formed in the interior panel without the need for scoring or other pre-weakening thereof. The airbag chute is constructed of plastic and includes a substrate facing surface. A door assembly includes a metal door and a plastic door plate. The door plate is positioned between the substrate and the door portion, and has a substrate facing surface. The substrate facing surfaces of the airbag chute and the plastic door plate are attached to the substrate. The substrate facing surface of the plastic door plate engages the substrate over a contact area to distribute a force imposed on the plastic door plate from the deployment of the airbag.

Abstract: A method of microdeburring a selected portion of bore in a workpiece with a jet of abrasive gas is provided that is particularly applicable to the removal of microburrs at the interface between the timing and metering spill ports in a fuel injector metering barrel and the plunger bore. In the method, the nozzle that emits the abrasive gas is first inserted in and aligned with the bore so that the jet is focused on the microburrs at the interface. The nozzle is then actuated for a time period long enough for the jet to remove the microburrs from the bore, but insufficient for the jet to cause unwanted radiusing of the bore at the interface that could degrade the timing characteristics of the fuel injector. The method also includes the step of interposing a shield within the metering barrel to mask off the finished surface of the barrel from unwanted abrasion.