Abstract: A method is provided for forming a split-gate flash memory cell having a sharp poly tip which substantially improves the erase speed of the cell. The poly tip is formed without the need for conventional oxidation of the polysilicon floating gate. Instead, the polysilicon layer is etched using a high pressure recipe thereby forming a recess with a sloped profile into the polysilicon layer. The recess is filled with a top-oxide, which in turn serves as a hard mask in etching those portions of the polysilicon year not protected by the top-oxide layer. The edge of the polysilicon layer formed by the sloping walls of the recess forms the sharp poly tip of this invention. The sharp tip does not experience the damage caused by conventional poly oxidation processes and, therefore, provides enhanced erase speed for the split-gate flash memory cell. The invention is also directed to a semiconductor device fabricated by the disclosed method.

Abstract: A method of forming a vertical transistor memory device includes the following steps. Before forming the trenches, FOX regions are formed between the rows. Form a set of trenches with sidewalls and a bottom in a semiconductor substrate with threshold implant regions the sidewalls. Form doped drain regions near the surface of the substrate and doped source regions in the base of the device below the trenches with oppositely doped channel regions therebetween. Form a tunnel oxide layer over the substrate including the trenches. Form a blanket thick floating gate layer of doped polysilicon over the tunnel oxide layer filling the trenches and extending above the trenches. Etch the floating gate layer down below the top of the trenches. Form an interelectrode dielectric layer composed of ONO over the floating gate layer and over the tunnel oxide layer. Form a blanket thick control gate layer of doped polysilicon over the interelectrode dielectric layer. Pattern the control gate layer into control gate electrodes.

Abstract: A method of forming a vertical memory split gate flash memory device on a silicon semiconductor substrate is provided by the following steps. Form a floating gate trench hole in the silicon semiconductor substrate, the trench hole having trench surfaces. Form a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. Form a floating gate electrode layer filling the trench hole on the outer surfaces of the tunnel oxide layer. Form source/drain regions in the substrate self-aligned with the floating gate electrode layer. Pattern the floating gate electrode layer by removing the gate electrode layer from the drain region side of the trench hole Form a control gate hole therein. Form an interelectrode dielectric layer over the top surface of the floating gate electrode, and over the tunnel oxide layer.

Abstract: A combined method of fabricating embedded flash memory cells having salicide and self-aligned contact (SAC) structures is disclosed. The SAC structure of the cell region and the salicide contacts of the peripheral region of the semiconductor device are formed using a single mask. This is accomplished by a judicious sequence of formation and removal of the various layers including the doped first and second polysilicon layers in the memory cell and of the intrinsic polysilicon layer used in the peripheral circuits. Thus, the etching of the self-aligned contact hole of the memory cell is accomplished at the same time the salicided contact hole of the peripheral region is formed.

Abstract: A vertical memory device on a silicon semiconductor substrate comprises a floating gate trench in the substrate. in the array, the trench. The walls of the floating gate trench were doped with a threshold implant through the trench surfaces. There is a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. There is a floating gate electrode in the trench on the outer surfaces of the tunnel oxide layer. There are source/drain regions in the substrate self-aligned with the floating gate electrode. The source line and a drain line form above the source region and the drain region respectively. An interelectrode dielectric layer overlies the top surface of the floating gate electrode, and the source line and the drain line, and there is a control gate electrode over the interelectrode dielectric layer over the top surface of the floating gate electrode.

Abstract: A method of programming split gate flash memory cells which avoids erroneously programming non selected cells and allows the cell size and the array size to be shrunk below previously realizable limits. For N channel cells with the control gates connected to word lines and drains connected to bit lines a negative voltage is supplied between the non selected word lines and ground potential. For P channel cells with the control gates connected to word lines and drains connected to bit lines a positive voltage is supplied between the non selected word lines and ground potential. This allows the minimum length of the control gate over the channel region to be reduced below previously allowable limits and still prevent programming of non selected cells. This also allows cell size and array size to be reduced.

Abstract: A new method of forming a trenched floating gate in the fabrication of a EEPROM memory cell is described. A trench is etched into a semiconductor substrate. Ions are implanted into the surface of the semiconductor substrate and into the semiconductor substrate surrounding the trench to form N+ regions. A gate oxide layer is grown over the surface of the semiconductor substrate and within the trench. The gate oxide within a tunneling window overlying one of the N+ regions is removed and a tunnel oxide is grown in the tunneling window. A polysilicon layer is deposited over the surface of the semiconductor substrate and within the trench and patterned to form a floating gate within the trench and on the surface of the substrate wherein the floating gate contacts the N+ region through the tunneling window.

Abstract: A flash EEPROM or split gate flash EEPROM is made on a doped silicon semiconductor N-well formed in a doped semiconductor substrate. A channel with a given width is formed in the N-well which is covered with a tunnel oxide layer, and an N+ doped polysilicon floating gate electrode layer, which can be patterned into a split gate floating gate electrode having a narrower width than the channel width. An interelectrode dielectric layer is formed over the floating gate electrode and the exposed tunnel oxide. A control gate electrode includes a layer composed of P+ doped polysilicon over the interelectrode dielectric layer. The tunnel oxide layer, the floating gate electrode layer, the interelectrode dielectric layer, and the control gate electrode are patterned into a gate electrode stack above the channel. A source region and a drain region are formed in the surface of the substrate with a P type of dopant, the source region and the drain region being self-aligned with the gate electrode stack.

Abstract: A method is provided for forming a split-gate flash memory cell having reduced size, increased capacitive coupling and improved data retention capability. A split-gate cell is also provided with appropriate gate oxide thicknesses between the substrate and the floating gate and between the floating gate and the control gate along with an extra thin nitride layer formed judiciously over the primary gate oxide layer in order to overcome the problems of low data retention capacity of the floating gate and the reduced capacitive coupling between the floating gate and the source of prior art.

Abstract: A process for fabricating a flash memory cell, featuring self-aligned contact structures, overlying and contacting, self-aligned source, and self-aligned drain regions, located between stack gate structures, has been developed. The stack gate structures, located on an underlying silicon dioxide, tunnel oxide layer, are comprised of: a capping insulator shape; a polysilicon control gate shape; an inter-polysilicon dielectric shape; and a polysilicon floating gate shape. The use of self-aligned contact structures, and self-aligned source regions, allows increased cell densities to be achieved.

Abstract: An ensemble of test structures comprising arrays of polysilicon plate MOS capacitors for the measurement of electrical quality of the MOSFET gate insulation is described. The test structures also measure plasma damage to these gate insulators incurred during metal etching and plasma ashing of photoresist. The structures are formed, either on test wafers or in designated areas of wafers containing integrated circuit chips. One of the test structures is designed primarily to minimize plasma damage so that oxide quality, and defect densities may be measured unhampered by interface traps created by plasma exposure. Other structures provide different antenna-to-oxide area ratios, useful for assessing plasma induced oxide damage and breakdown. The current-voltage characteristics of the MOS capacitors are measured by probing the structures on the wafer, thereby providing timely process monitoring capability.

Abstract: A method is provided for forming a split-gate flash memory cell having reduced size, partially buried source line, increased source coupling ratio, improved programmability, and overall enhanced performance. A split-gate cell is also provided with reduced size and improved performance. The source line is formed in a trench in the substrate over the source region. The trench walls provide increased source coupling and the absence of gate bird's beak with the trench together shrink the cell size. Programmability is also enhanced through more favorable hot electron injection though intergate oxide between the floating gate and the control gate.

Abstract: A vertical memory device on a silicon semiconductor substrate comprises a floating gate trench in the substrate, in the array, the trench. The walls of the floating gate trench were doped with a threshold implant through the trench surfaces. There is a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. There is a floating gate electrode in the trench on the outer surfaces of the tunnel oxide layer. There are source/drain regions in the substrate self-aligned with the floating gate electrode. The source line and a drain line form above the source region and the drain region respectively. An interelectrode dielectric layer overlies the top surface of the floating gate electrode, and the source line and the drain line, and there is a control gate electrode over the interelectrode dielectric layer over the top surface of the floating gate electrode.

Abstract: A method to program data to and erase data from a split gate flash EEPROM to improve programming and erasing speed, and to improve endurance is disclosed. The programming the split gate flash EEPROM cell is accomplished by simultaneously applying a first positive voltage to the control gate, applying a first moderately negative voltage to the semiconductor substrate, applying a slight potential to the drain region to supply a constant programming current, and applying a second positive voltage to the drain region. The first positive voltage, the first moderately negative voltage, the slight positive potential and the second positive voltage are applied for a sufficient time to cause electrons to be trapped on the floating gate.

Abstract: When FLASH cells are made in association with STI (as opposed to LOCOS) it is often the case that stringers of silicon nitride are left behind after the spacers have been formed. This problem has been eliminated by requiring that the oxide in the STI trenches remain in place at the time that the silicon nitride spacers are formed. After that, the oxide is removed in the usual manner, following which a SALICIDE process is used to form a self aligned source line. When this sequence is followed no stringers are left behind on the walls of the trench, guaranteeing the absence of any open circuits or high resistance regions in the source line.

Abstract: A method for forming a field oxide isolation regions of a memory array is described. The field isolation regions comprise a rectangular array of oxide islands. The oxide islands are formed by a two mask process wherein the first mask is a LOCOS hardmask which defines an array of parallel field oxide stripes. The field oxide stripes are thermally grown by a LOCOS oxidation process. A second mask, which has an array of parallel stripes perpendicular to the field oxide stripes is then patterned over the wafer. The stripes of the second mask expose a plurality of narrow sections of the field oxide stripes which are then etched by a directional plasma etch having a high selectivity of silicon oxide over silicon. The anisotropic etch segments each of the longer oxide stripes into a string of islands space apart by a narrow gap through which a robust common source line passes unencumbered by birdsbeak oxide.

Abstract: A method is provided for fabricating a self-aligned edge implanted split-gate flash memory comprising a semiconductor substrate of a first conductivity type having separated first and second regions of a second conductivity type formed therein, the first and second regions defining a substrate channel region therebetween; a floating gate separated from a doped region in the substrate by an oxide layer; a control gate partially overlying and separated by an insulator from said floating gate; said floating gate having thin portions and thick portions; and said thin portions of said floating gate overlying twice doped regions said semiconductor substrate to reduce surface leakage current and improve program speed of the memory cell.

Abstract: A method of forming a vertical memory split gate flash memory device on a silicon semiconductor substrate is provided by the following steps. Form a floating gate trench hole in the silicon semiconductor substrate, the trench hole having trench surfaces. Form a tunnel oxide layer on the trench surfaces, the tunnel oxide layer having outer surfaces. Form a floating gate electrode layer filling the trench hole on the outer surfaces of the tunnel oxide layer. Form source/drain regions in the substrate self-aligned with the floating gate electrode layer. Pattern the floating gate electrode layer by removing the gate electrode layer from the drain region side of the trench hole. Form a control gate hole therein. Form an interelectrode dielectric layer over the top surface of the floating gate electrode, and over the tunnel oxide layer.

Abstract: A method is provided for forming a split-gate flash memory cell having a sharp beak of poly which substantially improves the programming erase speed of the cell. The sharp beak is formed through an extra and judicious wet etch of the polyoxide formed after the oxidation of the first polysilicon layer. The extra oxide dip causes the polyoxide to be removed peripherally thus forming a re-entrant cavity along the edge of the floating gate. The re-entrant beak is such that it does not get damaged during the subsequent process steps and is especially suited for cell sizes smaller than 0.35 micrometers.

Abstract: A vertical memory device on a silicon semiconductor substrate is formed by the following steps. Form an array of isolation silicon oxide structures on the surface of the silicon semiconductor substrate. Form a floating gate trench in the silicon semiconductor substrate between the silicon oxide structures in the array, the trench having trench sidewall surfaces. Dope the sidewalls of the floating gate trench with a threshold implant through the trench sidewall surfaces. Form a tunnel oxide layer on the trench sidewall surfaces, the tunnel oxide layer having an outer surface. Form a floating gate electrode in the trench on the outer surface of the tunnel oxide layer. Form source/drain regions in the substrate self-aligned with the floating gate electrode. Form an interelectrode dielectric layer over the top surface of the floating gate electrode. Form a control gate electrode over the interelectrode dielectric layer over the top surface of the floating gate electrode.