Patents by Inventor Dirk Achten

Dirk Achten has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220363809
    Abstract: The invention relates to polymerizable compositions that are suitable for preparing polyisocyanurate-based plastics and have an extended worklife as compared to the compositions conventionally used for this purpose.
    Type: Application
    Filed: July 1, 2020
    Publication date: November 17, 2022
    Inventors: Richard Daniel Matthias Meisenheimer, Paul Heinz, Dirk Achten, Florian Golling, Hans-Josef Laas, Dieter Mager
  • Patent number: 11472101
    Abstract: A process is described for producing a three dimensional structure, the process including the following steps a) applying of at least a first material M1 onto a substrate to build a first layer L1 on the substrate; b) layering of at least one further layer Ly of the first material M1 or of a further material Mx onto the first layer L1, wherein the at least one further layer Ly covers the first layer L1 and/or previous layer Ly?1 at least partially to build a precursor of the three dimensional structure; c) curing the precursor to achieve the three dimensional structure; wherein at least one of the materials M1 or Mx provides a Mooney viscosity of >10 ME at 60° C. and of <200 ME at 100° C. before curing and wherein at least one of the first material Mi or of the further material Mx is a powder. Also, a three dimensional structure is described which is available according to the process according to the invention.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: October 18, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Dirk Dijkstra, Bettina Mettmann, Levent Akbas, Roland Wagner, Michael Kessler
  • Patent number: 11472099
    Abstract: The invention relates to a method for producing an object by means of a fused deposition modeling method (FDM), from a construction material, wherein the construction material comprises a polycarbonate and a di-glycerol ester. The invention also relates to the use of a polycarbonate with improved flowability comprising a diglycerol as construction material in an additive fused deposition modeling method.
    Type: Grant
    Filed: February 13, 2018
    Date of Patent: October 18, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Rolf Wehrmann, Helmut Werner Heuer
  • Patent number: 11472117
    Abstract: A method for producing an object from a filamentary building material in an additive fused deposition modelling process, comprising the steps of: providing the building material; transporting the building material into a printhead at a feed rate for the building material, wherein the building material is transported between a driven drive wheel and a second wheel; melting the building material by means of a heating device in the printhead; discharging the molten building material to a discharge location, corresponding to a selected cross section of the object to be produced, at a discharge rate through an orifice of the printhead, with relative movement of the printhead in relation to the discharge location at a predetermined speed to movement along a predetermined path, wherein the path has at each location a curvature that can assume a positive value, zero or a negative value; wherein a control unit controls at least the drive of the drive wheel, the heating device in the printhead and the movement of the p
    Type: Grant
    Filed: June 26, 2018
    Date of Patent: October 18, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Buesgen, Levent Akbas, Roland Wagner, Nicolas Degiorgio, Jonas Kuenzel
  • Patent number: 11458671
    Abstract: The invention relates to a method for producing an object, comprising the step of producing the object from a construction material by means of an additive manufacturing process, wherein the construction material comprises a plurality of thermoplastic polyurethane materials. The materials differ by at least one mechanical property such as the shore hardness or the elongation at break. The invention also relates to an object obtained according to said method.
    Type: Grant
    Filed: April 23, 2018
    Date of Patent: October 4, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Michael Kessler, Peter Reichert, Roland Wagner, Nicolas Degiorgio, Jonas Kuenzel, Ting Liu
  • Patent number: 11447594
    Abstract: The present invention relates to a process for producing translucent polyurethane and polyisocyanurate foams by reaction of a component A comprising A1 at least one polyol reactive with the component B; A2 optionally at least one amine; A3 water and optionally formic acid; A4 at least one foam stabilizer; A5 optionally auxiliary and/or additive substances; A6 optionally at least one flame retardant; A7 at least one catalyst; and a component B comprising B1 at least one aliphatic or cycloaliphatic polyisocyanate component or a combination thereof; and B2 optionally at least one hydrophilized isocyanate; and B3 less than 20 parts by weight of an aromatic polyisocyanate component, wherein the parts by weight of B3 are based on the sum of the parts by weight of B1 to B3 normalized to 100 parts by weight, characterized in that the reaction of the component A with the component B is carried out at an isocyanate index of at least 150, wherein the obtained translucent polyurethane and polyisocyanurate foams have a li
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: September 20, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Lutz Böhnke, Dirk Achten, Robert Maleika
  • Patent number: 11440242
    Abstract: A process for manufacturing an article comprises the steps of: I) applying a filament of an at least partially fused construction material to a support so as to obtain a layer of the construction material which corresponds to a first selected cross-section of the article; II) applying a filament of the at least partially fused construction material to a previously applied layer of the construction material so as to obtain a further layer of the construction material which corresponds to a further selected cross-section of the article and which is bonded to the previously applied layer; and III) repeating step II) until the article is formed. At least steps II) and III) are carried out in a chamber and the construction material comprises a fusible polymer. The fusible polymer has a fusion range (DSC, differential scanning calorimetry; 2nd heating at a heating rate of 5 K/min.) of ?20° C. to ?100° C.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: September 13, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Dirk Dijkstra, Nicolas Degiorgio, Roland Wagner, Levent Akbas, Peter Reichert, Jörg Büchner
  • Patent number: 11400646
    Abstract: The present invention relates to a method for producing an object, comprising the step of producing the object according to an additive production process from a construction material, wherein the construction material comprises a mixture of a plurality of powdery thermoplastic materials which are different from one another due to at least one mechanical property and at least one thermoplastic material is a thermoplastic polyurethane material. The invention also relates to an object obtained according to said method.
    Type: Grant
    Filed: April 23, 2018
    Date of Patent: August 2, 2022
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Dirk Achten, Thomas Büsgen, Bettina Mettmann, Michael Kessler, Peter Reichert, Roland Wagner
  • Patent number: 11390707
    Abstract: The present invention relates to novel polyisocyanurate plastics which are obtainable by catalytic trimerization of a polyisocyanate composition A) which contains oligomeric polyisocyanates and is low in monomeric diisocyanates. “Low in monomeric diisocyanates” means that the polyisocyanate composition A) has a content of monomeric diisocyanates of at most 20% by weight. The invention further relates to the use of these polyisocyanurate plastics for production of coatings, films, semi-finished products and mouldings, and to a process for producing polyisocyanurate plastics comprising the following steps: (a) providing a polyisocyanate composition A) which contains oligomeric polyisocyanates and is low in monomeric diisocyanates, “low in monomeric diisocyanates” meaning that the polyisocyanate composition A) has a content of monomeric diisocyanates of at most 20% by weight; (b) catalytically trimerizing the polyisocyanate composition A).
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: July 19, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Hans-Josef Laas, Dieter Mager, Mathias Matner, Dirk Achten, Heiko Hocke
  • Patent number: 11390020
    Abstract: The invention relates to a method for producing an object from different powdered components by means of additive manufacturing, wherein a plurality of powdered components having different melting points are simultaneously placed in precise positions, and the powder coating (1) is subsequently thermally treated. The construction material is, for example, polyether ether ketone (PEEK), polyaryl ether ketone (PAEK), polyether ketone ketone (PEKK), polyether sulfone, polyimide, polyether imide, polyester, polyamides, polycarbonates, polyurethanes, polyvinyl chloride, polyoxymethylene, polyvinyl acetate, polyacrylates, polymethacrylates, polyethylene, polypropylene, polylactide, ABS (acrylonitrile butadiene styrene copolymers), PETG (glycol modified polyethylene terephthalate), polystyrene, or mixtures thereof. The supporting material is an inorganic salt of the alkali metals, an inorganic salt of the alkaline earth metals, or a mixture thereof.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: July 19, 2022
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Dirk Achten, Bettina Mettmann, Thomas Buesgen, Roland Wagner, Maximilian Wolf
  • Patent number: 11384168
    Abstract: An additive manufacturing method wherein the carrier (400) is within a vessel (100), the vessel contains the free-radically crosslinkable resin (300) and a liquid (200) which is immiscible with the free-radically cross-linkable resin (300) and has a higher density than the free-radically crosslinkable resin (300), such that the free-radically crosslinkable resin (300) floats on top of the liquid (200) and, prior to each step II), the distance between the carrier (400) and the free-radically crosslinkable resin (300) is altered such that a layer of the free-radically crosslinkable resin forms above the uppermost surface (420), viewed in vertical direction, of the previously deposited layer of the construction material (600) and at least partially forms contact with this uppermost surface (420) of the previously deposited layer of the construction material (600). The free-radically crosslinkable resin (300) comprises a urethane (meth)acrylate.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: July 12, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Buesgen, Roland Wagner, Florian Stempfle, Christoph Tomczyk
  • Publication number: 20220145149
    Abstract: The present invention relates to adhesives which are characterized in that they cure in the absence of water and at room temperature with the formation of isocyanurate groups.
    Type: Application
    Filed: October 17, 2019
    Publication date: May 12, 2022
    Inventors: Dirk Achten, Florian Golling, Christoph Thiebes, Ute Nattke, Piet Driest
  • Patent number: 11319402
    Abstract: The invention relates to a method for producing a polyisocyanate polymer and to the polyisocyanate polymer obtainable from the method and to the use thereof as part of a two-stage method for producing a polyisocyanurate plastic, in particular for producing coatings, films, semi-finished products or molded parts containing such a polyisocyanurate plastic.
    Type: Grant
    Filed: May 13, 2019
    Date of Patent: May 3, 2022
    Assignee: COVESTRO INTELLECTUAL PROPERTY GMBH & CO. KG
    Inventors: Heiko Hocke, Mathias Matner, Dirk Achten, Hans-Josef Laas, Dieter Mager
  • Publication number: 20220127407
    Abstract: The invention relates to potting compounds which cure to polyisocyanurate plastics, to the production of said potting compounds and to the use of the potting compounds for manufacturing electrical components.
    Type: Application
    Filed: February 26, 2020
    Publication date: April 28, 2022
    Inventors: Mathias Matner, Michael Ehlers, Dirk Achten, Ralf Rott, Bengt Arheden
  • Publication number: 20220106427
    Abstract: The invention relates to storage-stable pigmented formulations containing isocyanate groups, comprising at least one pigment a., at least one component b. containing isocyanate groups, at least one wetting agent and/or dispersant c., at least one isocyanate group-containing grinding resin d. and optionally solvents, wherein the formulation has a viscosity increase of less than 500% after storage at 50° C. over a period of at least 3 days.
    Type: Application
    Filed: February 24, 2020
    Publication date: April 7, 2022
    Inventors: Joerg Tillack, Dirk Achten, Achim Weber, Fabian Schuster
  • Patent number: 11286331
    Abstract: The present invention relates to novel modified polyisocyanurate plastics obtainable by catalytic trimerization of a composition A), wherein the composition A) comprises oligomeric modified polyisocyanates B) that are a reaction product of an oligomeric polyisocyanate B1) and at least one functionalizing reagent B2) reactive toward isocyanate groups, where the composition A) has a content of monomeric diisocyanates of not more than 20% by weight and where the at least one functionalizing reagent B2) reactive toward isocyanate groups has at least one functional group reactive toward isocyanate groups which is not an isocyanate group. The invention further relates to the process from which the polyisocyanurate plastics of the invention are obtainable, to the use of the polyisocyanurate plastics of the invention for production of coatings, films, semifinished products, composites and moldings, and to substrates coated with such a coating.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: March 29, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Klimmasch, Jan Weikard, Mathias Matner, Dirk Achten, Hans-Josef Laas, Heiko Hocke, Dieter Mager
  • Patent number: 11286332
    Abstract: The invention relates to novel modified polyisocyanurate plastics, obtainable by means of catalytic trimerization of a composition (A), wherein the composition (A) contains oligomeric, modified polyisocyanates (B), which represent a reaction product from an oligomeric polyisocyanate (B1) and at least one functionalization reagent (B2) which is reactive to isocyanate groups, wherein the composition (A) comprises a content of monomeric diisocyanates of 20 wt % at maximum and wherein the at least one functionalization reagent (B2) which is reactive to isocyanate groups has at least one relative functional group which is reactive to isocyanate groups and which is not an isocyanate group. The invention further relates to the method by which the polyisocyanurate plastics according to the invention are obtainable, to the use of the polyisocyanurate plastics according to the invention for producing coatings, films, semi-finished products, composite materials and molded parts, and substrates coated by such a coating.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: March 29, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Mathias Matner, Hans-Josef Laas, Jan Weikard, Dieter Mager, Florian Golling
  • Patent number: 11279790
    Abstract: The present invention relates to process for producing polyisocyanurate plastics, comprising the following steps: a) providing a polyisocyanate composition A) which comprises oligomeric polyisocyanates and is low in monomeric diisocyanates, “low in monomeric diisocyanates” meaning that the polyisocyanate composition A) has a content of monomeric diisocyanates of not more than 20% by weight, b) catalytically trimerizing the polyisocyanate composition A) using at least one tertiary organic phosphine catalyst B). The invention further relates to polyisocyanurate plastics obtainable by the process according to the invention, to coatings, films, semifinished products and mouldings comprising or consisting of the polyisocyanurate plastic according to the invention, and to the use of the polyisocyanurate plastics according to the invention for production of coatings, films, semifinished products and mouldings.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: March 22, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dieter Mager, Hans-Josef Laas, Mathias Matner, Dirk Achten, Heiko Hocke
  • Patent number: 11267192
    Abstract: A method for producing an object with layers of different materials in an additive manufacturing process comprises the following steps: •I) providing a construction material heated at least in part to a temperature above its glass transition temperature on a substrate, so that a layer of the construction material is obtained which corresponds to a first selected cross section of the object; •II) providing a construction material heated at least in part to a temperature above its glass transition temperature on a previously provided layer of the construction material, so that another layer of the construction material is obtained which corresponds to another selected cross section of the object and which is connected to the previously provided layer; •III) repeating step II) until the object is formed.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: March 8, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Peter Reichert, Nicolas Degiorgio, Rolf Wehrmann, Helmut Werner Heuer, Eckhard Wenz
  • Publication number: 20220049044
    Abstract: The present invention relates to a process for producing translucent polyurethane and polyisocyanurate foams by reaction of a component A comprising A1 at least one polyol reactive with the component B; A2 optionally at least one amine; A3 water and optionally formic acid; A4 at least one foam stabilizer; A5 optionally auxiliary and/or additive substances; A6 optionally at least one flame retardant; A7 at least one catalyst; and a component B comprising B1 at least one aliphatic or cycloaliphatic polyisocyanate component or a combination thereof; and B2 optionally at least one hydrophilized isocyanate; and B3 less than 20 parts by weight of an aromatic polyisocyanate component, wherein the parts by weight of B3 are based on the sum of the parts by weight of B1 to B3 normalized to 100 parts by weight, characterized in that the reaction of the component A with the component B is carried out at an isocyanate index of at least 150, wherein the obtained translucent polyurethane and polyisocyanurate foams have a li
    Type: Application
    Filed: March 26, 2018
    Publication date: February 17, 2022
    Inventors: Lutz BÖHNKE, Dirk ACHTEN, Robert MALEIKA