Patents by Inventor Ehsanollah Fathi

Ehsanollah Fathi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11735623
    Abstract: This disclosure is related to post processing steps for integrating of micro devices into system (receiver) substrate or improving the performance of the micro devices after transfer. Post processing steps for additional structure such as reflective layers, fillers, black matrix or other layers may be used to improve the out coupling or confining of the generated LED light. In another example, dielectric and metallic layers may be used to integrate an electro-optical thin film device into the system substrate with the transferred micro devices. In another example, color conversion layers are integrated into the system substrate to create different output from the micro devices.
    Type: Grant
    Filed: June 25, 2020
    Date of Patent: August 22, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Publication number: 20230260856
    Abstract: The present invention relates to the inspection process which includes providing access to the microdevice contacts, measuring the microdevice and analyzing the data to identify defects or performance of the micro device. The invention also relates to the forming of test electrodes on microdevices. The test electrodes may be connected to hidden contacts. The type of microdevices may be vertical, lateral or a flip chip.
    Type: Application
    Filed: July 15, 2021
    Publication date: August 17, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Ehsanollah FATHI, Hossein Zamani SIBONI, David HWANG
  • Publication number: 20230261146
    Abstract: The present invention discloses a different option electronic devices with their structure so layers that include doping, function, ohmic, conductive, planarization and passivation layer. The invention also discloses configuration of connections of top and bottom sides comprising isolated structures, related electrodes and height configuration of isolated structures.
    Type: Application
    Filed: July 22, 2021
    Publication date: August 17, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Ehsanollah FATHI, Hossein Zamani SIBONI
  • Patent number: 11728302
    Abstract: A method of selectively transferring micro devices from a donor substrate to contact pads on a receiver substrate. Micro devices being attached to a donor substrate with a donor force. The donor substrate and receiver substrate are aligned and brought together so that selected micro devices meet corresponding contact pads. A receiver force is generated to hold selected micro devices to the contact pads on the receiver substrate. The donor force is weakened and the substrates are moved apart leaving selected micro devices on the receiver substrate. Several methods of generating the receiver force are disclosed, including adhesive, mechanical and electrostatic techniques.
    Type: Grant
    Filed: July 16, 2020
    Date of Patent: August 15, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 11728306
    Abstract: A method of selectively transferring micro devices from a donor substrate to contact pads on a receiver substrate. Micro devices being attached to a donor substrate with a donor force. The donor substrate and receiver substrate are aligned and brought together so that selected micro devices meet corresponding contact pads. A receiver force is generated to hold selected micro devices to the contact pads on the receiver substrate. The donor force is weakened and the substrates are moved apart leaving selected micro devices on the receiver substrate. Several methods of generating the receiver force are disclosed, including adhesive, mechanical and electrostatic techniques.
    Type: Grant
    Filed: January 6, 2022
    Date of Patent: August 15, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 11721784
    Abstract: A micro device structure comprising at least part of an edge of a micro device is covered with a metal-insulator-semiconductor (MIS) structure, wherein the MIS structure comprises a MIS dielectric layer and a MIS gate conductive layer, at least one gate pad provided to the MIS gate conductive layer, and at least one micro device contact extended upwardly on a top surface of the micro device.
    Type: Grant
    Filed: June 28, 2022
    Date of Patent: August 8, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Hossein Zamani Siboni
  • Publication number: 20230207611
    Abstract: This disclosure is related to post processing steps for integrating of micro devices into system (receiver) substrate or improving the performance of the micro devices after transfer. Post processing steps for additional structure such as reflective layers, fillers, black matrix or other layers may be used to improve the out coupling or confining of the generated LED light. In another example, dielectric and metallic layers may be used to integrate an electro-optical thin film device into the system substrate with the transferred micro devices. In another example, color conversion layers are integrated into the system substrate to create different output from the micro devices.
    Type: Application
    Filed: March 2, 2023
    Publication date: June 29, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Publication number: 20230178529
    Abstract: An integrated optical display system includes a backplane with appropriate electronics, and an array of micro-devices. A touch sensing structure may be integrated into the system. In one embodiment, an integrated circuit and system is integrated on top of micro-devices transferred to a substrate. Openings in a planarization layer (or layers) may be provided to connect the micro-devices with electrodes and other circuitry. Light reflectors may be used to redirect the light, and color conversion layers or color filters may be integrated before the micro-devices or on the substrate surface opposite to the surface of micro-devices.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 8, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Bahareh Sadeghimakki, Hossein Zamani Siboni
  • Publication number: 20230178528
    Abstract: An integrated optical display system includes a backplane with appropriate electronics, and an array of micro-devices. A touch sensing structure may be integrated into the system. In one embodiment, an integrated circuit and system is integrated on top of micro-devices transferred to a substrate. Openings in a planarization layer (or layers) may be provided to connect the micro-devices with electrodes and other circuitry. Light reflectors may be used to redirect the light, and color conversion layers or color filters may be integrated before the micro-devices or on the substrate surface opposite to the surface of micro-devices.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 8, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Bahareh Sadeghimakki, Hossein Zamani Siboni
  • Publication number: 20230170338
    Abstract: An integrated optical display system includes a backplane with appropriate electronics, and an array of micro-devices. A touch sensing structure may be integrated into the system. In one embodiment, an integrated circuit and system is integrated on top of micro-devices transferred to a substrate. Openings in a planarization layer (or layers) may be provided to connect the micro-devices with electrodes and other circuitry. Light reflectors may be used to redirect the light, and color conversion layers or color filters may be integrated before the micro-devices or on the substrate surface opposite to the surface of micro-devices.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 1, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Bahareh Sadeghimakki, Hossein Zamani Siboni
  • Publication number: 20230154790
    Abstract: This disclosure relates to the process of etching and treatment of side walls while processing microdevices. One aspect is to fill the device wall indentation with a polymer. The disclosure relates to a method and device with its structure to the process of etching and treatment of sidewalls. The methods of etching, coating, and curing are used.
    Type: Application
    Filed: March 23, 2021
    Publication date: May 18, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Ehsanollah FATHI
  • Patent number: 11624770
    Abstract: This disclosure is related to arranging micro devices in the donor substrate by either patterning or population so that there is no interfering with non-receiving pads and the non-interfering area in the donor substrate is maximized. This enables the transfer of micro devices to a receiver substrate with fewer steps.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: April 11, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Publication number: 20230104412
    Abstract: Methods and structures are disclosed for highly efficient vertical devices. The vertical device comprising a plurality of planar active layers formed on a substrate, at least one of a top layer of the plurality of the layers is formed as a plurality of nano-pillars and a passivation layer formed on a space between the plurality of the nanopillars.
    Type: Application
    Filed: October 19, 2022
    Publication date: April 6, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Yunhan Li, Hossein Zamani Siboni
  • Publication number: 20230078708
    Abstract: In a micro-device integration process, a donor substrate is provided on which to conduct the initial manufacturing and pixelation steps to define the micro devices, including functional, e.g. light emitting layers, sandwiched between top and bottom conductive layers. The microdevices are then transferred to a system substrate for finalizing and electronic control integration. The transfer may be facilitated by various means, including providing a continuous light emitting functional layer, breakable anchors on the donor substrates, temporary intermediate substrates enabling a thermal transfer technique, or temporary intermediate substrates with a breakable substrate bonding layer.
    Type: Application
    Filed: November 9, 2022
    Publication date: March 16, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 11600743
    Abstract: A microdevice structure comprising at least part of an edge of a microdevice is covered with a metal-insulator-semiconductor (MIS) structure, wherein the MIS structure comprises a MIS dielectric layer and a MIS gate conductive layer, at least one gate pad provided to the MIS gate conductive layer, and at least one micro device contact extended upwardly on a top surface of the micro device.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: March 7, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Hossein Zamani Siboni, Ehsanollah Fathi
  • Publication number: 20230055752
    Abstract: Methods and structures are disclosed for highly efficient vertical devices. The vertical device comprising a plurality of planar active layers formed on a substrate, at least one of a top layer of the plurality of the layers is formed as a plurality of nano-pillars and a passivation layer formed on a space between the plurality of the nanopillars.
    Type: Application
    Filed: October 19, 2022
    Publication date: February 23, 2023
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Yunhan Li, Hossein Zamani Siboni
  • Patent number: 11552163
    Abstract: What is disclosed is structures and methods to integrate microdevices into system or receiver substrates. The integration of microdevices is facilitated by adding staging pads to microdevices before or after transferring. Creating stages after the transfer of a first microdevice to a substrate for the subsequent microdevice transfer to the first (or the second) microdevice transfer. The stage improves the surface profile of the substrate so that next microdevice can be transferred without the first microdevice on the substrate get damaged by or interfere with the surface of the donor or transfer head. Some embodiments further relate to tiled display device and more particularly, to stacking tiles to a backplane to form the tiled display device.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: January 10, 2023
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Won Kyu Ha, Aaron Daniel Trent Wiersma, Ehsanollah Fathi
  • Publication number: 20220416116
    Abstract: The present disclosure deals with a method of integrating microdevices on a backplane using bonded pads. The process has a substrate having microdevices with bonding of selective microdevices through connecting pads on the microdevices and corresponding pads on the backplane, forming anchors and leaving the bonded selective set of microdevices on the backplane by separating the micro device substrate.
    Type: Application
    Filed: December 18, 2020
    Publication date: December 29, 2022
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Ehsanollah FATHI
  • Publication number: 20220416119
    Abstract: The present disclosure relates to a solid state micro device structure that has a microdevice formed on a substrate, with p and n doped layers, active layers between at least the two doped layers, pads coupled to each doped layer, and wherein the n-doped layer is modulated to have a lower conductivity towards an edge of the device. The invention further involves, dielectric layer, conductive layer, passivation layer and MIS structure.
    Type: Application
    Filed: December 3, 2020
    Publication date: December 29, 2022
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Ehsanollah FATHI, Hossein Zamani SIBONI
  • Patent number: 11476216
    Abstract: A method of selectively transferring micro devices from a donor substrate to contact pads on a receiver substrate. Micro devices being attached to a donor substrate with a donor force. The donor substrate and receiver substrate are aligned and brought together so that selected micro devices meet corresponding contact pads. A receiver force is generated to hold selected micro devices to the contact pads on the receiver substrate. The donor force is weakened and the substrates are moved apart leaving selected micro devices on the receiver substrate. Several methods of generating the receiver force are disclosed, including adhesive, mechanical and electrostatic techniques.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: October 18, 2022
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi