Patents by Inventor Enzo Macchia

Enzo Macchia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11927135
    Abstract: An oil tank for a gas turbine engine is provided. The oil tank includes an oil cavity defined within structural walls of a nacelle of the gas turbine engine, the oil cavity having an oil inlet and an oil outlet. At least one of the structural walls has an interior side facing the oil cavity and an exterior side. The interior side includes a plurality of upstanding protrusions extending into the oil cavity and fully immersed in oil when the gas turbine engine is in use during steady state operation. The exterior side includes a plurality of fins extending therefrom and exposed to an ambient air stream during steady state operation of the gas turbine engine.
    Type: Grant
    Filed: August 17, 2022
    Date of Patent: March 12, 2024
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Enzo Macchia, Daniel Alecu
  • Publication number: 20220403781
    Abstract: An oil tank for a gas turbine engine is provided. The oil tank includes an oil cavity defined within structural walls of a nacelle of the gas turbine engine, the oil cavity having an oil inlet and an oil outlet. At least one of the structural walls has an interior side facing the oil cavity and an exterior side. The interior side includes a plurality of upstanding protrusions extending into the oil cavity and fully immersed in oil when the gas turbine engine is in use during steady state operation. The exterior side includes a plurality of fins extending therefrom and exposed to an ambient air stream during steady state operation of the gas turbine engine.
    Type: Application
    Filed: August 17, 2022
    Publication date: December 22, 2022
    Inventors: Enzo Macchia, Daniel Alecu
  • Patent number: 11352954
    Abstract: Intercooling systems and methods for an aircraft engine are provided. An intercooling system includes: a first inlet configured to receive a first air flow of ambient air into the aircraft engine; a second inlet separate from the first inlet and configured to receive a second air flow of ambient air into the aircraft engine separately from the first air flow of ambient air; and a heat exchanger configured to facilitate heat transfer between at least a portion of the first air flow compressed by a compressor section of the aircraft engine and the second air flow.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: June 7, 2022
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventor: Enzo Macchia
  • Publication number: 20210262388
    Abstract: An oil tank for a gas turbine engine. The oil tank includes an oil cavity defined within structural walls of a nacelle of the gas turbine engine, the oil cavity having an oil inlet and an oil outlet. At least one of the structural walls has an interior side facing the oil cavity and an exterior side. The interior side includes a plurality of upstanding protrusions extending into the oil cavity and fully immersed in oil when the gas turbine engine is in use during steady state operation. The exterior side includes a plurality of fins extending therefrom and exposed to an ambient air stream during steady state operation of the gas turbine engine.
    Type: Application
    Filed: February 20, 2020
    Publication date: August 26, 2021
    Inventors: Enzo MACCHIA, Daniel ALECU
  • Publication number: 20210262392
    Abstract: Intercooling systems and methods for an aircraft engine are provided. An intercooling system includes: a first inlet configured to receive a first air flow of ambient air into the aircraft engine; a second inlet separate from the first inlet and configured to receive a second air flow of ambient air into the aircraft engine separately from the first air flow of ambient air; and a heat exchanger configured to facilitate heat transfer between at least a portion of the first air flow compressed by a compressor section of the aircraft engine and the second air flow.
    Type: Application
    Filed: February 26, 2020
    Publication date: August 26, 2021
    Inventor: Enzo MACCHIA
  • Patent number: 11098646
    Abstract: A gas turbine engine is provided, with a compressor section including a fan driven by an engine shaft about a rotation axis, the engine shaft defining a bore extending axially therethrough from a hot gas inlet to a hot gas outlet, the hot gas inlet located downstream of the compressor section, a nose cone mounted to the fan and defining a cavity therewithin, a first impeller and a second impeller mounted within the cavity, the first impeller having an inlet facing a forward direction of the gas turbine engine, the inlet of the first impeller in fluid flow communication with an air inlet defined in an outer surface of the nose cone, the second impeller having an inlet facing a rearward direction of the gas turbine engine, the inlet of the second impeller being in fluid flow communication with the hot gas outlet of the engine shaft.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: August 24, 2021
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Enzo Macchia, Daniel Alecu, Sean Downard, David Hill
  • Patent number: 11008116
    Abstract: A gas turbine engine includes a supply air conduit fluidly connected to an inlet of a combustion chamber to convey supply air to the combustion chamber, an exhaust conduit fluidly connected to an exit of the combustion chamber to convey exhaust gases away from the combustion chamber, and a recuperator defining a first flow path and a second flow path therethrough, the second flow path being in heat transfer communication with the first flow path, the first flow path defining part of the supply air conduit, the second flow path defining part of the exhaust conduit. Methods of operating the engine are also provided.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: May 18, 2021
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Andreas Eleftheriou, Daniel Alecu, Enzo Macchia
  • Publication number: 20210010421
    Abstract: A gas turbine engine is provided, with a compressor section including a fan driven by an engine shaft about a rotation axis, the engine shaft defining a bore extending axially therethrough from a hot gas inlet to a hot gas outlet, the hot gas inlet located downstream of the compressor section, a nose cone mounted to the fan and defining a cavity therewithin, a first impeller and a second impeller mounted within the cavity, the first impeller having an inlet facing a forward direction of the gas turbine engine, the inlet of the first impeller in fluid flow communication with an air inlet defined in an outer surface of the nose cone, the second impeller having an inlet facing a rearward direction of the gas turbine engine, the inlet of the second impeller being in fluid flow communication with the hot gas outlet of the engine shaft.
    Type: Application
    Filed: July 8, 2019
    Publication date: January 14, 2021
    Inventors: Enzo MACCHIA, Daniel ALECU, Sean DOWNARD, David HILL
  • Publication number: 20200324909
    Abstract: A gas turbine engine includes a supply air conduit fluidly connected to an inlet of a combustion chamber to convey supply air to the combustion chamber, an exhaust conduit fluidly connected to an exit of the combustion chamber to convey exhaust gases away from the combustion chamber, and a recuperator defining a first flow path and a second flow path therethrough, the second flow path being in heat transfer communication with the first flow path, the first flow path defining part of the supply air conduit, the second flow path defining part of the exhaust conduit. Methods of operating the engine are also provided.
    Type: Application
    Filed: April 15, 2019
    Publication date: October 15, 2020
    Inventors: Andreas ELEFTHERIOU, Daniel ALECU, Enzo MACCHIA
  • Patent number: 10724438
    Abstract: Apparatus and methods for heating pre-combustor air in a gas turbine engine are disclosed. In one embodiment, a gas turbine engine configured for heating the pre-combustor air comprises a compressor for pressurizing air received in the gas turbine engine; an electric heater configured to heat the compressed air; a combustor in which the heated compressed air is received, mixed with fuel and ignited for generating combustion gas; and a turbine for extracting energy from the combustion gas. Joule heating may be used to heat the compressed air upstream of the combustor.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: July 28, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventor: Enzo Macchia
  • Patent number: 10690000
    Abstract: The gas turbine engine can have a rotor rotatably mounted to an engine casing, the rotor having compressor blades, and an alternator, the alternator having an armature with a winding forming part of the rotor and a magnetic field generator forming part of the engine casing, with an air gap between the magnetic field generator and the armature, the winding being electrically connected to a resistor embedded in at least one of the compressor blades.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: June 23, 2020
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Daniel Alecu, Enzo Macchia
  • Patent number: 10369593
    Abstract: A method of applying a nanocrystalline metal coating to a titanium or titanium alloy blade of a gas turbine engine is described. The method includes selecting an intermediate bond coat from the group consisting of nickel, nickel alloy, P, B, Tl and combinations thereof, and applying the intermediate bond coat to at least a portion of the blade. A nanocrystalline metal coating having an average grain size of between 10 nm and 500 nm is then applied to the portion of the blade overtop of the intermediate bond coat.
    Type: Grant
    Filed: September 23, 2014
    Date of Patent: August 6, 2019
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Barry Barnett, Kin-Leung Cheung, Thomas McDonough, Andreas Eleftheriou, Enzo Macchia
  • Publication number: 20190234228
    Abstract: An assembly of a shaft and a rotor disk comprises a shaft configured to rotate at a first angular speed S1 about a shaft rotational axis. A bladed rotor includes a disk adapted to support blades, the disk having a rotor rotational axis, the disk being integrally and monolithically formed with at least one rotor gear, the rotor gear being concentric with the disk about the rotor rotational axis. A gear train includes a shaft gear fixed to the shaft, the gear train having at least one gear meshed with the rotor gear for imparting a rotation to the bladed rotor at angular speed S2, wherein the angular speed S1?the angular speed S2.
    Type: Application
    Filed: January 29, 2018
    Publication date: August 1, 2019
    Inventors: Enzo MACCHIA, Sean DOWNARD, Daniel ALECU, George GUGLIELMIN
  • Patent number: 10364823
    Abstract: A fan blade of a gas turbine engine is disclosed which is composed of an airfoil having a leading edge and a trailing edge, and a root with a platform and a blade fixing for engaging a fan hub. The fan blade is composed of a core substrate selected from the group consisting of composites and polymers, and an entirety of the airfoil and the root of the fan blade has a nanocrystalline metal outer layer thereon which forms an outer surface fully enveloping the fan blade. The nanocrystalline metal layer formed of a nanocrystalline metal coating has an average grain size of between 10 nm and 500 nm, and the nanocrystalline metal outer layer forms a structural element of the fan blade.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: July 30, 2019
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: George Guglielmin, Joe Lanzino, Enzo Macchia, Barry Barnett, Andreas Eleftheriou, Thomas McDonough
  • Publication number: 20180313269
    Abstract: Apparatus and methods for heating pre-combustor air in a gas turbine engine are disclosed. In one embodiment, a gas turbine engine configured for heating the pre-combustor air comprises a compressor for pressurizing air received in the gas turbine engine; an electric heater configured to heat the compressed air; a combustor in which the heated compressed air is received, mixed with fuel and ignited for generating combustion gas; and a turbine for extracting energy from the combustion gas. Joule heating may be used to heat the compressed air upstream of the combustor.
    Type: Application
    Filed: April 26, 2017
    Publication date: November 1, 2018
    Inventor: Enzo MACCHIA
  • Patent number: 10060441
    Abstract: A stator airfoil of a gas turbine engine according to one embodiment includes at least two winglets projecting transversely from opposed sides of a stator airfoil, respectively. Each winglet includes a leading edge axially and outwardly extending from one of the opposed sides of the stator airfoil and a trailing edge extending from the stator airfoil to join with the leading edge of the winglet. The winglets therefore provide a wide trailing edge thereof to aerodynamically manage boundary layers and micro-shocks of a working fluid.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: August 28, 2018
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: Enzo Macchia, George Guglielmin, Bhawan Patel, Joe Lanzino
  • Patent number: 9957807
    Abstract: A rotor assembly having a plurality of scoops disposed in a circumferential array, the scoops extending from an inner surface of the outer wall of the flow path along a radial distance smaller than a radial distance between the inner and outer walls of the flow path. Each of the scoops forms a closed channel from an inlet to an outlet with the inlet and outlet being axially spaced from one another, the outlet being upstream of and adjacent the annular blade path. A gas turbine engine and method of reducing tip vortices in a rotor assembly are also discussed.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: May 1, 2018
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventor: Enzo Macchia
  • Patent number: 9938848
    Abstract: A rotor assembly having a wear member secured to an inner surface of the outer wall of the flow path. The wear member is made of material abradable by the blades. The wear member is located upstream of the blades. A downstream end of the wear member is abradably shaped by the blades upon rotation. An inner surface of the wear member is directed radially inwardly along a direction of flow in the flow path for deflecting a boundary layer of the flow into the annular blade path. A gas turbine engine and a method reducing tip vortices in a rotor assembly are also discussed.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: April 10, 2018
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventor: Enzo Macchia
  • Patent number: 9587645
    Abstract: A fan blade of a gas turbine engine, and a method of producing same, is disclosed which is composed of a core substrate and a nanocrystalline metal coating provided on at least a portion of the airfoil of the fan blade. The method includes the steps of providing a fan blade core having an airfoil and then applying a nanocrystalline metal coating over at least a portion of the fan blade core.
    Type: Grant
    Filed: July 22, 2011
    Date of Patent: March 7, 2017
    Assignee: PRATT & WHITNEY CANADA CORP.
    Inventors: George Guglielmin, Joe Lanzino, Enzo Macchia, Barry Barnett, Andreas Eleftheriou, Thomas McDonough
  • Publication number: 20160348694
    Abstract: A stator airfoil of a gas turbine engine according to one embodiment includes at least two winglets projecting transversely from opposed sides of a stator airfoil, respectively. Each winglet includes a leading edge axially and outwardly extending from one of the opposed sides of the stator airfoil and a trailing edge extending from the stator airfoil to join with the leading edge of the winglet. The winglets therefore provide a wide trailing edge thereof to aerodynamically manage boundary layers and micro-shocks of a working fluid.
    Type: Application
    Filed: May 26, 2015
    Publication date: December 1, 2016
    Inventors: Enzo MACCHIA, George GUGLIELMIN, Bhawan PATEL, Joe LANZINO