Abstract: A method of manufacturing a vane component of a gas turbine engine is described, and includes forming a core of the vane component using a rapid manufacturing process, and applying a coating of nanocrystalline metal onto the core, the nanocrystalline metal fully encapsulating the core and defining an outer structural surface of the vane component.

Abstract: There is provided an integrated fuel nozzle and ignition assembly for a gas turbine engine comprising a body having a fuel nozzle portion and an igniter portion. The fuel nozzle portion defines a fuel passage extending therethrough between a fuel inlet and a fuel outlet for directing a fuel flow into a combustion chamber. The igniter portion projects laterally from the fuel nozzle portion on a side thereof and comprises an igniter receiving cavity positioned adjacently and laterally on a side of the fuel passage. The assembly further comprises an igniter secured in the igniter receiving cavity for igniting the fuel flow discharged by the fuel passage.

Abstract: A gas turbine engine including an electrical assembly operable as at least one of an electric motor and a generator, with an electromagnetic rotor formed in part by a portion of one of a main shaft concentrically and drivingly connected to at least one turbine rotor and a tower shaft directly driven by the main shaft and extending generally radially therefrom.

Abstract: A gas turbine engine includes a structure defining a circumferential passage in fluid communication with an internal passage in at least one strut radially extending into the engine, circumferential passage also in fluid communication with a plurality or nozzles or jets to provide a wash manifold integrated with the engine casing structure. One or more nozzles are provided in the manifold for directing a washing fluid injected into the duct.

Abstract: A fan blade of a gas turbine engine, and a method of producing same, is disclosed which is composed of a core substrate and a nanocrystalline metal coating provided on at least a portion of the airfoil of the fan blade. The method includes the steps of providing a fan blade core having an airfoil and then applying a nanocrystalline metal coating over at least a portion of the fan blade core.

Abstract: A hybrid vane airfoil for a gas turbine engine, such as a vane of a compressor stator, is disclosed which includes a non-metallic core, and an outer metallic shell at least partially covering the non-metallic core and which defines an outer surface of the airfoil. The non-metallic core is composed for example of a polymer, and the metallic outer shell is composed of a nanocrystalline metallic coating.

Abstract: A method of applying a nanocrystalline coating to a gas turbine engine component is described. The method comprises the steps of applying an intermediate bond coat to at least a portion of the component, and then applying the nanocrystalline coating to at least the portion of the component overtop of the intermediate bond coat. The component may include, for example, a blade of which a dovetail portion of the blade root is protected by applying the intermediate bond coat and the nanocrystalline coating thereto.

Abstract: An engine casing for a gas turbine engine, such as, but not limited to, a gas turbine engine fan case, is disclosed which includes an annular case shell formed of a substrate material that is at least partially coated by a nanocrystalline metal coating. A method of manufacturing such an engine casing is also provided. The present engine casing provides improved containment capability in the event of a blade release or other failure during operation of the engine.

Abstract: An airfoil blade of a gas turbine engine includes a root configured for mating attachment with a cooperating rotor hub and an airfoil extending away from the root. The root is composed of a first metal and has a nanocrystalline metal coating, composed of a second metal, over at least a portion thereof. A method of protecting such a blade by applying a nanocrystalline metal coating to a portion of the blade root is also disclosed.

Abstract: An airfoil for a gas turbine engine comprising a root, a tip, and leading and trailing edges extending between the root and the tip. The airfoil has a non-metallic core which is composed of a composite material, and a metallic coating disposed on at least a portion of the composite core, such as along the leading edge of the airfoil for example. The metallic coating is composed of a nanocrystalline metal, and forms an outer surface of the portion of the airfoil onto which the coating is applied.

Abstract: A gas turbine engine including a first shaft being one of a main shaft concentrically mounted to at least one turbine rotor and a tower shaft directly driven by the main shaft and extending generally radially therefrom, the first shaft having a reduced diameter portion located within the gas turbine engine, an electrical assembly having a rotor comprising permanent magnets retained on an outer surface of the reduced diameter portion and a stator comprising a magnetic field circuit disposed adjacent an outer periphery of the rotor, and an electrical connection between the magnetic field circuit and at least one of a power source and an electrically drivable accessory.

Abstract: A gas turbine engine including an electrical assembly operable as at least one of an electric motor and a generator, with an electromagnetic rotor formed in part by a portion of one of a main shaft concentrically and drivingly connected to at least one turbine rotor and a tower shaft directly driven by the main shaft and extending generally radially therefrom.

Abstract: A gas turbine engine including a first shaft being one of a main shaft concentrically mounted to at least one turbine rotor and a tower shaft directly driven by the main shaft and extending generally radially therefrom, the first shaft having a reduced diameter portion located within the gas turbine engine, an electrical assembly having a rotor comprising permanent magnets retained on an outer surface of the reduced diameter portion and a stator comprising a magnetic field circuit disposed adjacent an outer periphery of the rotor, and an electrical connection between the magnetic field circuit and at least one of a power source and an electrically drivable accessory.

Abstract: A method and apparatus is provided for removing a centrifugal compressor diffuser case from a turbofan gas turbine engine case which may be used while the engine is installed on an aircraft or when the engine has been removed from the aircraft. The tool includes movable gripping members at least one force member for exerting a pushing action on the engine structure on which the diffuser case is mounted the method includes gripping a peripheral portion of the diffuser case and applying an axial pushing force on the case relative to the engine case to thereby overcome an interference fit between the diffuser case and the engine case.

Abstract: There is described a method for maintenance of an aircraft component, the method comprising: connecting electrically to the aircraft component via a maintenance terminal; retrieving maintenance data relating to the aircraft component using the maintenance terminal; performing maintenance operations on the aircraft component by entering data via a user interface on the maintenance terminal; and communicating in real time with a remote operator by transmitting and receiving at least one of voice signals and data signals wirelessly across a network via the maintenance terminal while performing the maintenance operations

Abstract: A system and a method for detecting gas turbine engine hot section condition using temperature measurements during engine operation. The system comprises a sensing unit for sensing a temperature distribution across a hot combustion gas stream generated by a gas turbine engine combustor. A signal processor receives temperature signals from the sensing unit and generates a combustor malfunction signal when the difference between a maximal temperature and a minimal temperature of the sensed temperature distribution is greater than a predetermined acceptable delta value.

Abstract: An integrated system for monitoring a deployed product on a movable platform, gathering data about the deployed product, and disseminating the data about the deployed product is disclosed. The system includes a server located on the movable platform capable of communication with the server from a remote location. The server communicates with a source of data about the deployed communicates with a source of data about the deployed product. The system further includes a portal onto which data gathered by the server may be downloaded and with which one can upload information to the server. The server may be connected to an existing PC test port of a controller pre-existing onboard the deployed product to easily retrofit existing machines to be web-enabled.

Abstract: An integrated system for monitoring a deployed product on a movable platform, gathering data about the deployed product, and disseminating the data about the deployed product is disclosed. The system includes a server located on the movable platform capable of communication with the server from a remote location. The server communicates with a source of data about the deployed communicates with a source of data about the deployed product. The system further includes a portal onto which data gathered by the server may be downloaded and with which one can upload information to the server. The server may be mounted onto a housing of the deployed product and be electronically connected to a controller for the deployed product.

Abstract: A system and a method for detecting gas turbine engine hot section condition using temperature measurements during engine operation. The system comprises a sensing unit for sensing a temperature distribution across a hot combustion gas stream generated by a gas turbine engine combustor. A signal processor receives temperature signals from the sensing unit and generates a combustor malfunction signal when the difference between a maximal temperature and a minimal temperature of the sensed temperature distribution is greater than a predetermined acceptable delta value.

Abstract: The present invention relates to an integrated system for monitoring a deployed product on a movable platform, gathering data about the deployed product, and disseminating the data about the deployed product. The system includes a server located on the movable platform capable of communication with the server from a remote location. The server communicates with a source of data about the deployed product. The system further includes a portal onto which data gathered by the server may be downloaded and with which one can upload information to the server.