Abstract: A rotor assembly having a wear member secured to an inner surface of the outer wall of the flow path. The wear member is made of material abradable by that of the blades. The wear member is located upstream of the blades. A downstream end of the wear member is abradably shaped by the blades upon rotation. An inner surface of the wear member is directed radially inwardly along a direction of flow in the flow path for deflecting a boundary layer of the flow into the annular blade path. A gas turbine engine and a method reducing tip vortices in a rotor assembly are also discussed.

Abstract: A rotor assembly having a plurality of scoops disposed in a circumferential array, the scoops extending from an inner surface of the outer wall of the flow path along a radial distance smaller than a radial distance between the inner and outer walls of the flow path. Each of the scoops forms a closed channel from an inlet to an outlet with the inlet and outlet being axially spaced from one another, the outlet being upstream of and adjacent the annular blade path. A gas turbine engine and method of reducing tip vortices in a rotor assembly are also discussed.

Abstract: A fan blade of a gas turbine engine is disclosed which is composed of an airfoil having a leading edge and a trailing edge, and a root with a platform and a blade fixing for engaging a fan hub. The fan blade is composed of a core substrate selected from the group consisting of composites and polymers, and an entirety of the airfoil and the root of the fan blade has a nanocrystalline metal outer layer thereon which forms an outer surface fully enveloping the fan blade. The nanocrystalline metal layer formed of a nanocrystalline metal coating has an average grain size of between 10 nm and 500 nm, and the nanocrystalline metal outer layer forms a structural element of the fan blade.

Abstract: A method of manufacturing a vane component of a gas turbine engine is described, and includes forming a core of the vane component using a rapid manufacturing process, and applying a coating of nanocrystalline metal onto the core, the nanocrystalline metal fully encapsulating the core and defining an outer structural surface of the vane component.

Abstract: An airfoil blade of a gas turbine engine includes a root configured for mating attachment with a cooperating rotor hub and an airfoil extending away from the root. The root is composed of a first metal and has a nanocrystalline metal coating, composed of a second metal, over at least a portion thereof. A method of protecting such a blade by applying a nanocrystalline metal coating to a portion of the blade root is also disclosed.

Abstract: A method of protecting a blade of a gas turbine engine by applying a nanocrystalline metal coating to a portion of the blade root is disclosed, which includes preparing at least a portion of a dovetail of the blade root for coating; and then applying a nanocrystalline metal coating to said portion.

Abstract: There is described a portable data transmission unit comprising a communications link for electrical connection to an aircraft engine to be maintained; an application coupled to a processor and configured for capturing in real time performance data indicative of a performance of the aircraft engine and making the performance data available for analysis upon landing of the aircraft, retrieving maintenance data related to the aircraft engine and performing maintenance operations on the aircraft engine; a user interface to display the maintenance data and receive input data, the maintenance operations performed on the aircraft engine directly through the data transmission unit using the input data and the maintenance data; a microphone to convert sound waves into an electric current; a speaker to convert analog audio signals into air vibrations to make audible sound; and a transceiver to transmit and receive in real time voice and data signals wirelessly across a network.

Abstract: Methods and systems for determining a rebalancing strategy for trim balancing one or more rotational components of a gas turbine. One or more noise, acoustics or vibrational signals may be received at a control device of an aircraft comprising the gas turbine engine while the aircraft is in operation. The one or more noise, acoustics or vibrational signals may be used for determining a rebalancing strategy for one or more unbalanced rotational components.

Abstract: There is described a portable data transmission unit comprising a communications link for electrical connection to an aircraft engine to be maintained; an application coupled to a processor and configured for capturing in real time performance data indicative of a performance of the aircraft engine and making the performance data available for analysis upon landing of the aircraft, retrieving maintenance data related to the aircraft engine and performing maintenance operations on the aircraft engine; a user interface to display the maintenance data and receive input data, the maintenance operations performed on the aircraft engine directly through the data transmission unit using the input data and the maintenance data; a microphone to convert sound waves into an electric current; a speaker to convert analog audio signals into air vibrations to make audible sound; and a transceiver to transmit and receive in real time voice and data signals wirelessly across a network.

Abstract: There is described a method for maintenance of an aircraft component, the method comprising: connecting electrically to the aircraft component via a maintenance terminal; retrieving maintenance data relating to the aircraft component using the maintenance terminal; performing maintenance operations on the aircraft component by entering data via a user interface on the maintenance terminal; and communicating in real time with a remote operator by transmitting and receiving at least one of voice signals and data signals wirelessly across a network via the maintenance terminal while performing the maintenance operations.

Abstract: A method and apparatus is provided for removing a centrifugal compressor diffuser case from a turbofan gas turbine engine case which may be used while the engine is installed on an aircraft or when the engine has been removed from the aircraft. The tool includes movable gripping members at least one force member for exerting a pushing action on the engine structure on which the diffuser case is mounted the method includes gripping a peripheral portion of the diffuser case and applying an axial pushing force on the case relative to the engine case to thereby overcome an interference fit between the diffuser case and the engine case.

Abstract: A method of applying a nanocrystalline metal coating to a titanium or titanium alloy blade of a gas turbine engine is described. The method includes selecting an intermediate bond coat from the group consisting of nickel, nickel alloy, P, B, Tl and combinations thereof, and applying the intermediate bond coat to at least a portion of the blade. A nanocrystalline metal coating having an average grain size of between 10 nm and 500 nm is then applied to the portion of the blade overtop of the intermediate bond coat.

Abstract: A method of applying a nanocrystalline coating to a gas turbine engine component is described. The method comprises the steps of applying an intermediate bond coat to at least a portion of the component, and then applying the nanocrystalline coating to at least the portion of the component overtop of the intermediate bond coat. The component may include, for example, a blade of which a dovetail portion of the blade root is protected by applying the intermediate bond coat and the nanocrystalline coating thereto.

Abstract: A laser ignition system for a gas turbine engine includes a combustion chamber. The system comprises a laser source for generating a continuous laser beam during an ignition process of the combustion chamber; and a dynamic laser focus apparatus positioned outside of the combustion chamber and focusing the laser beam into a continuously varying focal point to generate a laser kernel moving within a spray of air/fuel mixture injected into the combustion chamber.

Abstract: There is provided an integrated fuel nozzle and ignition assembly for a gas turbine engine comprising a body having a fuel nozzle portion and an igniter portion. The fuel nozzle portion defines a fuel passage extending therethrough between a fuel inlet and a fuel outlet for directing a fuel flow into a combustion chamber. The igniter portion projects laterally from the fuel nozzle portion on a side thereof and comprises an igniter receiving cavity positioned adjacently and laterally on a side of the fuel passage. The assembly further comprises an igniter secured in the igniter receiving cavity for igniting the fuel flow discharged by the fuel passage.

Abstract: Methods and systems for determining a rebalancing strategy for trim balancing one or more rotational components of a gas turbine. One or more noise, acoustics or vibrational signals may be received at a control device of an aircraft comprising the gas turbine engine while the aircraft is in operation. The one or more noise, acoustics or vibrational signals may be used for determining a rebalancing strategy for one or more unbalanced rotational components.

Abstract: A gas turbine engine includes a structure defining a circumferential passage in fluid communication with an internal passage in at least one strut radially extending into the engine, circumferential passage also in fluid communication with a plurality or nozzles or jets to provide a wash manifold integrated with the engine casing structure. One or more nozzles are provided in the manifold for directing a washing fluid injected into the duct.

Abstract: A method and apparatus is provided for removing a centrifugal compressor diffuser case from a turbofan gas turbine engine case which may be used while the engine is installed on an aircraft or when the engine has been removed from the aircraft. The tool includes movable gripping members at least one force member for exerting a pushing action on the engine structure on which the diffuser case is mounted the method includes gripping a peripheral portion of the diffuser case and applying an axial pushing force on the case relative to the engine case to thereby overcome an interference fit between the diffuser case and the engine case.

Abstract: A nose cone for a turbofan gas turbine engine includes a central tip, an outer perimeter and a substantially conical outer wall extending therebetween which encloses a cavity therewithin. The outer wall includes an inner substrate layer facing the cavity and an outer layer which overlies and at least partially encloses the inner substrate layer. The outer layer is composed entirely of a nanocrystalline metal forming an outer surface of the nose cone.

Abstract: A method and apparatus is provided for removing a centrifugal compressor diffuser case from a turbofan gas turbine engine case which may be used while the engine is installed on an aircraft or when the engine has been removed from the aircraft. The tool includes movable gripping members at least one force member for exerting a pushing action on the engine structure on which the diffuser case is mounted the method includes gripping a peripheral portion of the diffuser case and applying an axial pushing force on the case relative to the engine case to thereby overcome an interference fit between the diffuser case and the engine case.