Abstract: A reflector housing is detachably coupled to an LED based illumination device and includes a flange having a surface facing the environment illuminated by the LED based illumination device. The reflector housing further includes a reflector having an input port that receives light emitted from the LED based illumination device and an output port through which light passes toward the environment. At least one sensor, such as a sensor for occupancy, an ambient light, a temperature, ultrasound, vibration, pressure, or a camera, microphone, visual indicator, or photodetector, is coupled to the flange such that at least a portion of the sensor faces the environment illuminated by the LED based illumination device. A reflector interface module configured to receive at least one signal from the sensor is coupled to the reflector housing. Additionally, a communications interface subsystem is configured to transmit and receive communications signals to and from the reflector housing.

Abstract: An illumination module includes a plurality of Light Emitting Diodes (LEDs). The illumination module may include a reflective color converting element with a PTFE layer and a color converting layer fixed to the PTFE layer. The color converting layer includes phosphor particles embedded in a polymer matrix and has a thickness that is less than five times an average diameter of the phosphor particles. The illumination module may include a transmissive color converting element. The color converting elements may be produced by mixing a polymer binder with a solvent and phosphor particles to form a homogeneous suspension of the phosphor particles. The homogeneous suspension is applied to a surface to form an uncured color converting layer, which is heated to vaporize the solvent.

Abstract: A light emitting device is produced using a plurality of light emitting diodes within a light mixing cavity formed by surrounding sidewalls. The sidewalls may be integrally formed as part of a surrounding heat sink or alternatively may be an insert into a cavity within a heat sink. The reflective sidewalls may be coated with a diffusing material and/or covered with one or more phosphors. Multiple phosphors are located at different locations of the cavity, e.g., on the sidewalls, a window covering the output port, or on a reflector attached to the bottom of the cavity. The light emitting diodes may be positioned rotationally symmetrically around the optical axis on a board.

Abstract: One or more LED dice are mounted on a support structure. The support structure may be a submount with the LED dice already electrically connected to leads on the submount. A mold has indentations in it corresponding to the positions of the LED dice on the support structure. The indentations are filled with a liquid optically transparent material, such as silicone, which when cured forms a lens material. The shape of the indentations will be the shape of the lens. The mold and the LED dice/support structure are brought together so that each LED die resides within the liquid silicone in an associated indentation. The mold is then heated to cure (harden) the silicone. The mold and the support structure are then separated, leaving a complete silicone lens over each LED die. This over molding process may be repeated with different molds to create concentric shells of lenses.

Abstract: An illumination module emits light from at least one light emitting diode (LED) with a peak wavelength between 380 nanometers and 460 nanometers that is converted to a second colored light by interaction with at least four different photo-luminescent materials in a light conversion sub-assembly. A first photo-luminescent material has a peak emission at a wavelength that is within 55 nanometers of the peak wavelength of the light emitted from the LED. A second photo-luminescent material has a peak emission at a wavelength greater than 650 nanometers. A third photo-luminescent material has a peak emission at a wavelength that is more than 20 nanometers greater than the peak emission wavelength of the first photo-luminescent material. A fourth photo-luminescent material has a peak emission at a wavelength that is at least 20 nanometers less than the second photo-luminescent material.

Abstract: An LED based illumination device transmits information by receiving an amount of digital data and modulating a color of light emitted from the LED based illumination device based on the digital data. The luminous flux of the emitted light remains approximately constant while the color of light varies. A receiver may receive the emitted light and demodulate a signal indicative of the color of emitted light to determine the digital data. The color of the light may be modulated by varying current provided to different LEDs, where the different LEDs cause different color of light to be emitted from the LED based illumination device.

Abstract: An illumination module includes a light mixing cavity with an interior surface area and window that are physically separated from an LED. A portion of the window is coated with a first wavelength converting material and a portion of the interior surface area is coated with a second wavelength converting material. The window may be coated with LuAG:Ce. The window may also be coated with a third wavelength converting material with a peak emission wavelength between 615-655 nm where the spectral response of light emitted from the window is within 20% of a blackbody radiator at the same CCT. The LED may emit a light that is converted by the light mixing cavity with a color conversion efficiency ratio greater than 130 lm/W where the light mixing cavity includes two photo-luminescent materials with a peak emission wavelengths between 508-528 nm and 615-655 nm.

Abstract: Very thin flash modules for cameras are described that do not appear as a point source of light to the illuminated subject. Therefore, the flash is less objectionable to the subject. In one embodiment, the light emitting surface area is about 5 mm×10 mm. Low profile, side-emitting LEDs optically coupled to solid light guides enable the flash module to be thinner than 2 mm. The flash module may also be continuously energized for video recording. The module is particularly useful for cell phone cameras and other thin cameras.

Abstract: An illumination module includes a plurality of Light Emitting Diodes (LEDs). The illumination module may include a reflective color converting element with a PTFE layer and a color converting layer fixed to the PTFE layer. The color converting layer includes phosphor particles embedded in a polymer matrix and has a thickness that is less than five times an average diameter of the phosphor particles. The illumination module may include a transmissive color converting element. The color converting elements may be produced by mixing a polymer binder with a solvent and phosphor particles to form a homogeneous suspension of the phosphor particles. The homogeneous suspension is applied to a surface to form an uncured color converting layer, which is heated to vaporize the solvent. The cured color converting layer includes the phosphor particles suspended in the polymer binder.

Abstract: A multi-port communications gateway for one or more LED based illumination devices includes a lighting communications interface that is configured to be coupled to the LED based illumination device(s). The lighting communications interface transmits both data signals and power signals. A lighting control network interface is configured to be coupled to a lighting control system, which generates control commands. A building management network interface is configured to be coupled to a building management system and is configured to receive and transmit information from sensors coupled to the LED based illumination device(s). Memory in the gateway stores information received from the LED based illumination device (s). A processor determines a summary status value associated with the LED based illumination device(s) based on information stored in memory. A real time clock determines a date and time that is periodically transmitted to the LED based illumination device(s).

Abstract: An illumination module includes a plurality of Light Emitting Diodes (LEDs). Multiple color conversion cavities are present, each with sidewalls coated with wavelength converting materials. One or more LEDs are located within each color conversion cavity. A transmissive layer may be deposited over the color conversion cavities and may include additional wavelength converting material. The wavelength converting materials may be selected to produce an output light with target color point. Additionally, a secondary light mixing cavity may be present over the multiple color conversion cavities.

Abstract: The color of light emitted by an assembled light emitting diode (LED) based illumination device with at least two different wavelength converting materials is automatically tuned to within a predefined tolerance of a target color point by modifying portions of the wavelength converting materials. The color of light emitted from the assembled LED based illumination device is measured and a material modification plan is determined based at least in part on the measured color of light and a desired color of light to be emitted. The material modification plan may further include the location of the wavelength converting materials to be modified. The wavelength converting materials are selectively modified in accordance with the material modification plan so that the assembled LED based illumination device emits a second color of light that is within a predetermined tolerance of a target color point.

Abstract: A mounting collar on a light fixture provides a compressive force between the illumination module and a light fixture. For example, a mounting collar that is fixed to the light fixture may engage with an illumination module to deform elastic mounting members on the illumination module to generate the compressive force. The mounting collar may include tapered features on first and second members that are moveable with respect to each other and that when engaged generate the compressive force. The mounting collar may include elastic mounting members on first and second members that move with respect to each other, wherein the movement deforms the elastic mounting members to generate the compressive force. The mounting collar may include an elastic member, wherein movement movement of the mounting collar relative to a light fixture deforms the elastic member to generate the compressive force.

Abstract: Multiple colors of light emitted by an assembled light emitting diode (LED) based illumination device is automatically tuned to within a predefined tolerance of multiple target color points by modifying portions of wavelength converting materials associated with each color. A first color of light emitted from the assembled LED based illumination device in response to a first current is measured and a second color of light emitted from the assembled LED based illumination device in response to a second current is measured. A material modification plan to modify wavelength converting materials is determined based at least in part on the measured colors of light and desired colors of light to be emitted. The wavelength converting materials may be selectively modified in accordance with the material modification plan so that the assembled LED based illumination device emits colors of light that are within a predetermined tolerance of target color points.

Abstract: An LED based illumination device includes LEDs mounted to an LED mounting board, an integrated output window sub-assembly, and a thermal frame coupled between the integrated output window sub-assembly and the LED mounting board. The integrated output window sub-assembly may include an output window and a thermally conductive ring coupled to the perimeter surface of the output window. The thermally conductive ring may have a radial width equal to or greater than the thickness of the output window. Additionally, the output window and the thermally conductive ring may have coplanar top and bottom surfaces. The thermally conductive ring surrounding the perimeter of the output window may include one or more pockets into which a curable, thermally conductive bonding material is disposed in an uncured state and flows into a gap between the perimeter of the output window and the thermally conductive ring.

Abstract: An illumination module includes a plurality of Light Emitting Diodes (LEDs) located in different zones to preferentially illuminate different color converting surfaces. The flux emitted from LEDs located in different zones may be independently controlled by selectively routing current from a single current source to different strings of LEDs in the different zones. In this manner, changes in the CCT of light emitted from LED based illumination module may be achieved.

Abstract: A light emitting diode module is produced using at least one LED and at least two selectable components that form a light mixing chamber. First and second selectable components have first and second types of wavelength converting materials with different wavelength converting characteristics. The first and second wavelength converting characteristics alter the spectral power distribution of the light produced by the LED to produce light with a color point that is a predetermined tolerance from a predetermined color point. Moreover, a set of LED modules may be produced such that each LED module has the same color point within a predetermined tolerance. The LED module may be produced by pre-measuring the wavelength converting characteristics of the different components selecting components with wavelength converting characteristics that convert the spectral power distribution of the LED to a color point that is a predetermined tolerance from a predetermined color point.

Abstract: An illumination module includes a color conversion cavity with multiple interior surfaces, such as sidewalls and an output window. A shaped reflector is disposed above a mounting board upon which are mounted LEDs. The shaped reflector includes a first plurality of reflective surfaces that preferentially direct light emitted from a first LED to a first interior surface of the color conversion cavity and a second plurality of reflective surfaces that preferentially direct light emitted from a second LED to a second interior surface. The illumination module may further include a second color conversion cavity.

Abstract: An illumination module includes a color conversion cavity with a first interior surface having a first wavelength converting material and a second interior surface having a second wavelength converting material. A first LED is configured to receive a first current and to emit light that preferentially illuminates the first interior surface. A second LED is configured to receive a second current and emit light that preferentially illuminates the second interior surface. The first current and the second current are selectable to achieve a range of correlated color temperature (CCT) of light output by the LED based illumination device.

Abstract: An illumination module includes a plurality of Light Emitting Diodes (LEDs) and a light conversion sub-assembly mounted near but physically separated from the LEDs. The light conversion sub-assembly includes at least a portion that is a polytetrafluoroethylene (PTFE) material that also includes a wavelength converting material. Despite being less reflective than other materials that may be used in the light conversion sub-assembly, the PTFE material unexpectedly produces an increase in luminous output, compared to other more reflective materials, when the PTFE material includes a wavelength converting material.