Abstract: A pyrotechnic actuator 10 contains a tapered piston 30 that is first propelled through a chamber 18 upon actuator 10 operation. A narrower portion 38 of the piston 30 initially enters an annular retainer 40 having an annulus 42. The diameter or cross-sectional area of the annulus 42 is about equal to or less than the cross-sectional area of portion 38. As the diameter of the tapered piston 30 increases over the length passing through retainer 40, to a diameter greater than that of annulus 42, the piston 30 is then wedged or fixedly received within the annular retainer 40, thereby preventing retraction of piston 30 once a load is exerted thereon.

Abstract: An inflator 10 of a vehicle occupant protection system contains an elongated housing 12 having a plurality of gas exit orifices 14 spaced along the length thereof. An ignition body 30 and propellant 16 are provided in lengths substantially equivalent to the length of the housing 12 wherein the ignition body 30 is placed in physical contact with the propellant body 16 for all or most of their respective lengths. Once the ignition body 30 is ignited upon a crash event, resultant uniform ignition and combustion across the length of the propellant 16 results in uniform gas generation and uniform inflation of an airbag 26, wherein the airbag 26 is at least substantially coextensive with and in fluid communication with the housing 12. Preferred mixtures of propellant 16 contain silicone, a perchlorate oxidizer, and a coolant.

Abstract: High nitrogen nonazide gas compositions, useful in inflating passenger restraint gas inflator bags, comprise a nonmetal salt of triazole or tetrazole fuel, phase stabilized ammonium nitrate (PSAN) as a primary oxidizer, a metallic second oxidizer, and an inert component such as clay or mica. The combination of these constituents results in gas generants that are relatively more stable and less explosive, have improved ignitability and satisfactory burn rates, have sustained combustion throughout the various combustion pressures at the inflator level, and generate more gas and less solids than known gas generant compositions.