Patents by Inventor Gregory Albert Merkel

Gregory Albert Merkel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11884598
    Abstract: A ceramic honeycomb body comprising a peripheral skin layer and a fiber extending around the outer periphery of a honeycomb core, the fiber embedded in the peripheral skin layer is described. A method of making a honeycomb body having a fiber extending around the outer periphery of a honeycomb core and embedded in the peripheral skin layer is also described.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: January 30, 2024
    Assignee: Corning, Incorporated
    Inventors: Gregory Albert Merkel, Barbara Anna Oyer, Patrick David Tepesch, James William Zimmermann
  • Patent number: 11535563
    Abstract: A method of making a porous cordierite ceramic article using chlorite raw material is described herein. The method includes mixing materials to form a cordierite-forming mixture. The cordierite-forming mixture includes a chlorite raw material in an amount of about 5% to about 60% by weight and a platy aluminum silicate raw material in an amount of 0% to about 30% by weight of the total inorganic content of the cordierite-forming mixture. The cordierite-forming mixture is then formed into a green body and fired to form the porous cordierite ceramic article. In some cases, the porous cordierite ceramic article exhibits a low coefficient of thermal expansion (CTE), which provides the article with high thermal shock resistance.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: December 27, 2022
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Publication number: 20220177380
    Abstract: A ceramic honeycomb body comprising a peripheral skin layer and a fiber extending around the outer periphery of a honeycomb core, the fiber embedded in the peripheral skin layer is described. A method of making a honeycomb body having a fiber extending around the outer periphery of a honeycomb core and embedded in the peripheral skin layer is also described.
    Type: Application
    Filed: February 25, 2020
    Publication date: June 9, 2022
    Inventors: Gregory Albert Merkel, Barbara Anna Oyer, Patrick David Tepesch, James William Zimmermann
  • Patent number: 10882794
    Abstract: Disclosed is a microcracked ceramic body, comprising a predominant phase (greater than 50 wt %) of zirconium tin titanate and a dilatometric coefficient of thermal expansion (CTE) from 25 to 1000 C of not more than 40×10?7° C.?1 as measured by dilatometry and methods for the manufacture of the same.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: January 5, 2021
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Publication number: 20200299196
    Abstract: A method of making a porous cordierite ceramic article using chlorite raw material is described herein. The method includes mixing materials to form a cordierite-forming mixture. The cordierite-forming mixture includes a chlorite raw material in an amount of about 5% to about 60% by weight and a platy aluminum silicate raw material in an amount of 0% to about 30% by weight of the total inorganic content of the cordierite-forming mixture. The cordierite-forming mixture is then formed into a green body and fired to form the porous cordierite ceramic article. In some cases, the porous cordierite ceramic article exhibits a low coefficient of thermal expansion (CTE), which provides the article with high thermal shock resistance.
    Type: Application
    Filed: November 30, 2018
    Publication date: September 24, 2020
    Inventor: Gregory Albert Merkel
  • Patent number: 10501375
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: December 10, 2019
    Assignee: Corning Incorporated
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Publication number: 20190322590
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: February 5, 2015
    Publication date: October 24, 2019
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Patent number: 10450233
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: October 22, 2019
    Assignee: Corning Incorporated
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Publication number: 20180282226
    Abstract: Disclosed is a microcracked ceramic body, comprising a predominant phase (greater than 50 wt %) of zirconium tin titanate and a dilatometric coefficient of thermal expansion (CTE) from 25 to 1000 C of not more than 40×10?7° C.?1 as measured by dilatometry and methods for the manufacture of the same.
    Type: Application
    Filed: September 28, 2016
    Publication date: October 4, 2018
    Inventor: Gregory Albert Merkel
  • Patent number: 9988311
    Abstract: Disclosed are ceramic bodies comprised of a tialite phase and at least one silicate phase with a rare earth oxide and zirconium additions and methods for the manufacture of the same.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: June 5, 2018
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 9682890
    Abstract: Ceramic materials and ceramic bodies are disclosed herein, such as low thermal expansion ceramic materials or ceramic bodies, such as ceramic bodies comprising a benitoite-type phase.
    Type: Grant
    Filed: September 3, 2014
    Date of Patent: June 20, 2017
    Assignee: Corning Incorporated
    Inventors: Karen Jo Knapp, Gregory Albert Merkel
  • Patent number: 9656245
    Abstract: Disclosed herein is a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate. Also disclosed are porous ceramic honeycomb structures comprising a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate and methods of preparing a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: May 23, 2017
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Bryan Ray Wheaton
  • Patent number: 9640621
    Abstract: Embodiments are directed to glass-ceramic substrates with a III-V semiconductor layer, for example, a GaN layer that can be used in LED lighting devices. The glass-ceramics material is in the anorthite-rutile (CaAl2Si2O8+TiO2) family or in the cordierite-enstatite (SiO2—Al2O3—MgO—TiO2) family.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: May 2, 2017
    Assignee: Corning Incorporated
    Inventors: George Halsey Beall, James Gregory Couillard, Sasha Marjanovic, Gregory Albert Merkel
  • Publication number: 20160229750
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: February 5, 2015
    Publication date: August 11, 2016
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Patent number: 9409826
    Abstract: A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3?0.06 and an as-fired E500° C./E25° C. ratio ?0.99. The article exhibits a coated microcrack parameter Nb3?0.14 and a coated E500° C./E25° C. ratio ?1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ?800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3?0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10?7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
    Type: Grant
    Filed: February 25, 2015
    Date of Patent: August 9, 2016
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Gregory Albert Merkel, Martin Joseph Murtagh
  • Publication number: 20160221877
    Abstract: Ceramic materials and ceramic bodies are disclosed herein, such as low thermal expansion ceramic materials or ceramic bodies, such as ceramic bodies comprising a benitoite-type phase.
    Type: Application
    Filed: September 3, 2014
    Publication date: August 4, 2016
    Applicant: CORNING INCORPORATED
    Inventors: Karen Jo Knapp, Gregory Albert Merkel
  • Publication number: 20160193590
    Abstract: Disclosed herein is a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate. Also disclosed are porous ceramic honeycomb structures comprising a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate and methods of preparing a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate.
    Type: Application
    Filed: March 10, 2016
    Publication date: July 7, 2016
    Inventors: Gregory Albert Merkel, Bryan Ray Wheaton
  • Patent number: 9339791
    Abstract: Disclosed herein is a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate. Also disclosed are porous ceramic honeycomb structures comprising a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate and methods of preparing a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate.
    Type: Grant
    Filed: June 18, 2013
    Date of Patent: May 17, 2016
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Bryan Ray Wheaton
  • Publication number: 20150321962
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: February 5, 2015
    Publication date: November 12, 2015
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Publication number: 20150166416
    Abstract: A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3?0.06 and an as-fired E500° C./E25° C. ratio ?0.99. The article exhibits a coated microcrack parameter Nb3?0.14 and a coated E500° C./E25° C. ratio ?1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ?800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3?0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10?7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
    Type: Application
    Filed: February 25, 2015
    Publication date: June 18, 2015
    Inventors: Douglas Munroe Beall, Gregory Albert Merkel, Martin Joseph Murtagh