Patents by Inventor Gregory Albert Merkel

Gregory Albert Merkel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150143786
    Abstract: Disclosed are ceramic bodies comprised of a tialite phase and at least one silicate phase with a rare earth oxide and zirconium additions and methods for the manufacture of the same.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 28, 2015
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 8999224
    Abstract: A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3?0.06 and an as-fired E500° C./E25° C. ratio ?0.99. The article exhibits a coated microcrack parameter Nb3?0.14 and a coated E500° C./E25° C. ratio ?1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ?800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3?0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10?7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: April 7, 2015
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Gregory Albert Merkel, Martin Joseph Murtagh
  • Publication number: 20140371062
    Abstract: Disclosed herein is a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate. Also disclosed are porous ceramic honeycomb structures comprising a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate and methods of preparing a ceramic body comprising at least one phase comprising a pseudobrookite-type crystal structure and at least one phase comprising zirconium tin titanate.
    Type: Application
    Filed: June 18, 2013
    Publication date: December 18, 2014
    Inventors: Gregory Albert Merkel, Bryan Ray Wheaton
  • Publication number: 20140357474
    Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 4, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Thorsten Rolf Boger, Gregory Albert Merkel, Zhen Song
  • Publication number: 20140357476
    Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 4, 2014
    Inventors: Christian Bischof, Thorsten Rolf Boger, Gregory Albert Merkel, Zhen Song, Cameron Wayne Tanner, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 8741210
    Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: June 3, 2014
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
  • Patent number: 8709577
    Abstract: The present invention describes a high porosity (% P?45%), refractory, ceramic article comprising a cordierite ceramic phase and at least about 0.1 wt. % of a rare earth oxide, such as yttrium oxide or lanthanum oxide. When compared to typical high-porosity cordierite articles, the articles of the present invention may exhibit relatively high strength, relatively low microcracking, relatively high strain tolerance (MOR/E), and/or relatively high thermal shock resistance (TSP).
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: April 29, 2014
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Yves Andre Henri Brocheton, Gregory Albert Merkel
  • Publication number: 20140105559
    Abstract: A connector assembly for an optical waveguide includes an optical waveguide and a ferrule for receiving the optical waveguide. The ferrule has an exterior and a bore defined by an interior surface of the ferrule. The ferrule includes a main body formed from a first material and a layer of a second material on the interior surface of the ferrule. The first material includes at least one of a glass, a glass-ceramic, a ceramic, and a cermet. The second material includes a silica or silica-rich phase.
    Type: Application
    Filed: March 5, 2013
    Publication date: April 17, 2014
    Inventor: Gregory Albert Merkel
  • Patent number: 8673045
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Grant
    Filed: August 14, 2012
    Date of Patent: March 18, 2014
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Raja Rao Wusirika
  • Publication number: 20140001485
    Abstract: Embodiments are directed to glass-ceramic substrates with a III-V semiconductor layer, for example, a GaN layer that can be used in LED lighting devices. The glass-ceramics material is in the anorthite-rutile (CaAl2Si2O8+TiO2) family or in the cordierite-enstatite (SiO2—Al2O3—MgO—TiO2) family.
    Type: Application
    Filed: June 27, 2013
    Publication date: January 2, 2014
    Inventors: George Halsey Beall, James Gregory Couillard, Sasha Marjanovic, Gregory Albert Merkel
  • Publication number: 20130210608
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: August 14, 2012
    Publication date: August 15, 2013
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Raja Rao Wusirika
  • Patent number: 8501296
    Abstract: Disclosed are high-porosity cordierite honeycomb substrates having a narrow pore size distribution, little or no microcracking, and high thermal shock resistance. The porous ceramic honeycomb substrates generally comprise a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: August 6, 2013
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Publication number: 20130152532
    Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.
    Type: Application
    Filed: February 15, 2013
    Publication date: June 20, 2013
    Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
  • Patent number: 8394167
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of the same.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: March 12, 2013
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Raja Rao Wusirika
  • Patent number: 8389101
    Abstract: Lanthanum containing cordierite bodies are provided that exhibit high strength, little or no microcracking, and a high thermal shock resistance. Improved maintenance of low microcracking and high strength is obtained even after exposure to high temperatures.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: March 5, 2013
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Patent number: 8389430
    Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: March 5, 2013
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
  • Patent number: 8377370
    Abstract: Disclosed are high-porosity cordierite honeycomb substrates having fine pore size, narrow pore size distribution, little or no microcracking, and a high thermal shock resistance. The porous ceramic honeycomb substrates generally include a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: February 19, 2013
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Publication number: 20120177875
    Abstract: The present invention describes a high porosity (% P?45%), refractory, ceramic article comprising a cordierite ceramic phase and at least about 0.1 wt.% of a rare earth oxide, such as yttrium oxide or lanthanum oxide. When compared to typical high-porosity cordierite articles, the articles of the present invention may exhibit relatively high strength, relatively low microcracking, relatively high strain tolerance (MOR/E), and/or relatively high thermal shock resistance (TSP).
    Type: Application
    Filed: June 28, 2007
    Publication date: July 12, 2012
    Inventors: Douglas Munroe Beall, Yves Andre Henri Brocheton, Gregory Albert Merkel
  • Publication number: 20120135186
    Abstract: A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3 ?0.06 and an as-fired E500° C./E25° C. ratio ?0.99. The article exhibits a coated microcrack parameter Nb3 ?0.14 and a coated E500° C./E25° C. ratio ?1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ?800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3 ?0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10?7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
    Type: Application
    Filed: November 30, 2010
    Publication date: May 31, 2012
    Inventors: Douglas Munroe Beall, Gregory Albert Merkel, Martin Joseph Murtagh
  • Patent number: 8007557
    Abstract: A low-microcracked porous cordierite honeycomb ceramic particulate filter having a high strength in combination with a very low pressure drop, a very high filtration efficiency, and a high thermal shock resistance. Little or no microcracking, a fine median pore diameter, and a narrow pore size distribution contribute to high strength. A thin channel wall, high wall permeability, and narrow pore size distribution, contribute to low pressure drop. A fine pore diameter and narrow pore size distribution with a minimum of coarse pores contribute to high filtration efficiency. A high strain tolerance, MOR/E, contributes to high thermal shock resistance. Particulate filters disclosed herein can be useful as a hot gas particulate filter, and particularly as an internal combustion engine exhaust gas particulate filter, such as an exhaust gas filter for a gasoline direct injection engine.
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: August 30, 2011
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel