Patents by Inventor Hideaki Sakaida

Hideaki Sakaida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160086743
    Abstract: A three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode is disclosed. A long sheet-shaped three-dimensional network aluminum porous body is provided to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.
    Type: Application
    Filed: November 20, 2015
    Publication date: March 24, 2016
    Inventors: Akihisa HOSOE, Kazuki OKUNO, Hajime OTA, Koutarou KIMURA, Kengo GOTO, Junichi NISHIMURA, Hideaki SAKAIDA
  • Patent number: 9270073
    Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. In such a three-dimensional network aluminum porous body for a current collector, the aluminum porous body has been made to have a compressive strength in a thickness direction of 0.2 MPa or more in order to efficiently fill an active material into the sheet-shaped three-dimensional network aluminum porous body.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: February 23, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 9263195
    Abstract: A three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode. A long sheet-shaped three-dimensional network aluminum porous body is provided to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: February 16, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Publication number: 20160024677
    Abstract: A molten-salt electrolysis plating apparatus that uses a molten salt for a liquid electrolyte satisfies any one of (i) to (iv) below. (i) At least a portion that is in contact with the liquid electrolyte contains a vinyl chloride resin, and the vinyl chloride resin has a chlorine content of 51% by mass or more. (ii) At least a portion that is in contact with the liquid electrolyte contains a vinyl chloride resin, and the vinyl chloride resin contains titanium oxide. (iii) At least a portion that is in contact with the liquid electrolyte contains a polyethylene resin, and the polyethylene resin has a density of 0.940 g/cm3 or more. (iv) At least a portion that is in contact with the liquid electrolyte contains a polyethylene resin, and the polyethylene resin has a tensile strength of 15 MPa or more.
    Type: Application
    Filed: January 20, 2014
    Publication date: January 28, 2016
    Inventors: Junichi NISHIMURA, Akihisa HOSOE, Kazuki OKUNO, Koutarou KIMURA, Kengo GOTO, Hideaki SAKAIDA
  • Patent number: 9184435
    Abstract: The method for producing an electrode for an electrochemical element of the present invention includes a slurry filling step of filling a slurry containing an active material into continuous pores of an aluminum porous body having the continuous pores, and a slurry drying step of drying the slurry filled, and in this method, after the slurry drying step, an electrode for an electrochemical element is produced without undergoing a compressing step of compressing the aluminum porous body having the slurry filled therein and dried. In the electrode, a mixture containing an active material is filled into continuous pores of an aluminum porous body having the continuous pores, and porosity (%) of the aluminum porous body, the porosity being represented by the following equation, is 15 to 55%.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: November 10, 2015
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Publication number: 20150233012
    Abstract: Provided is a method for producing an aluminum film, which is capable of continuously mass-producing aluminum films having excellent surface smoothness and a mirror surface. A method for producing an aluminum film includes electrodepositing aluminum on a surface of a substrate in an electrolyte solution, in which the electrolyte solution contains, as components, (A) an aluminum halide, (B) at least one compound selected from the group consisting of an alkyl pyridinium halide, an alkyl imidazolium halide, and a urea compound, and (C) 1,10-phenanthroline monohydrate; in which the mixing ratio (molar ratio) of the component (A) to the component (B) is in the range of 1:1 to 3:1; and in which the concentration of the 1,10-phenanthroline monohydrate in the electrolyte solution is controlled to be in the range of 0.05 to 7.5 g/L.
    Type: Application
    Filed: August 23, 2013
    Publication date: August 20, 2015
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kengo Goto, Akihisa Hosoe, Junichi Nishimura, Kazuki Okuno, Koutarou Kimura, Hideaki Sakaida
  • Publication number: 20150225865
    Abstract: Provided is a method for producing an aluminum film having a mirror surface and reduced residual stress. A method for producing an aluminum film includes electrodepositing aluminum on a surface of a substrate in an electrolyte solution, in which the electrolyte solution is obtained by adding, to a molten salt composed of aluminum chloride and an alkylimidazolium chloride, at least one compound A selected from the group consisting of an organic solvent, an organic polymer compound having a number-average molecular weight of 200 to 80,000, and a nitrogen-containing heterocyclic compound having 3 to 14 carbon atoms, and a compound B having an amino group.
    Type: Application
    Filed: August 22, 2013
    Publication date: August 13, 2015
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kengo Goto, Akihisa Hosoe, Junichi Nishimura, Kazuki Okuno, Koutarou Kimura, Hideaki Sakaida
  • Publication number: 20150211143
    Abstract: The invention offers an aluminum-plating apparatus that can satisfactorily form an aluminum plating even on the surface of a base body that has a surface on which an insulating or poorly conductive metal oxide film or the like is formed. The aluminum-plating apparatus electrodeposits aluminum onto a base body by conveying the base body in a plating bath. The plating bath is divided into a first electrolysis chamber and a second electrolysis chamber by a partition plate in this order from the upstream side in the conveying direction for the base body. In the first electrolysis chamber, a negative electrode provided in the chamber is electrically connected with the base body such that the base body acts as a positive electrode. In the second electrolysis chamber, a positive electrode provided in the chamber is electrically connected with the base body such that the base body acts as a negative electrode.
    Type: Application
    Filed: June 13, 2013
    Publication date: July 30, 2015
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Junichi Nishimura, Akihisa Hosoe, Kazuki Okuno, Koutarou Kimura, Kengo Goto, Hideaki Sakaida
  • Publication number: 20150099138
    Abstract: Provided is a porous aluminum body capable of being used as a heat transfer material having a very large specific surface area, a good heat-exchange efficiency, and a low pressure drop of a gas. The porous aluminum body contains aluminum as a main component. The porous aluminum body has a three-dimensional network structure and has a specific surface area (Y) represented by a (Formula) below. Y=a×exp(0.06X)??(Formula) (In the (Formula), Y represents a specific surface area [m2/m3], X represents the number of cells [per inch], and a represents a number of 100 or more and 1,000 or less.
    Type: Application
    Filed: December 17, 2013
    Publication date: April 9, 2015
    Inventors: Junichi Nishimura, Akihisa Hosoe, Kazuki Okuno, Koutarou Kimura, Kengo Goto, Hideaki Sakaida
  • Publication number: 20150093640
    Abstract: An electrode material that is used as an electrode in an electric double layer capacitor, a lithium ion capacitor, and a lithium secondary battery and has a reduced internal resistance for improving output is provided. The electrode material is characterized in that a metal is filled into pores in a surface portion at one surface of a powder molded body containing at least an active material powder and a metal film is formed on the one surface. The electrode material can be formed by performing a plating treatment on the powder molded body.
    Type: Application
    Filed: March 19, 2013
    Publication date: April 2, 2015
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Masatoshi Majima, Akihisa Hosoe, Junichi Nishimura, Kazuki Okuno, Kotaro Kimura, Kengo Goto, Hideaki Sakaida
  • Patent number: 8913368
    Abstract: A three-dimensional network aluminum porous body in which the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction, and a current collector and an electrode each using the aluminum porous body, and a manufacturing method thereof. In such a sheet-shaped three-dimensional network aluminum porous body for a current collector, the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction. For example, in the case where a cross section in the thickness direction of the three-dimensional network aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, each region is configured so that the average of the amounts of aluminum in the region 1 and the region 3 differs from the amount of aluminum in the region 2.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: December 16, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Publication number: 20140346050
    Abstract: A method for producing an aluminum film by electrodepositing aluminum on a base in an electrolytic cell to which a liquid electrolyte containing a molten salt is fed includes adjusting a concentration of an additive in such a manner that a measured value of an overvoltage is within a predetermined range on the basis of a predetermined relationship between the overvoltage and the concentration of the additive added to the molten salt upon electrodepositing aluminum in the liquid electrolyte.
    Type: Application
    Filed: September 12, 2013
    Publication date: November 27, 2014
    Inventors: Hideaki Sakaida, Akihisa Hosoe, Junichi Nishimura, Kazuki Okuno, Koutarou Kimura, Kengo Goto
  • Publication number: 20130333209
    Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.
    Type: Application
    Filed: August 16, 2013
    Publication date: December 19, 2013
    Applicants: SUMITOMO ELECTRIC TOYAMA CO., LTD., SUMITOMO ELECTRIC INDUSTRIES., LTD.
    Inventors: Akihisa HOSOE, Kazuki OKUNO, Hajime OTA, Koutarou KIMURA, Kengo GOTO, Junichi NISHIMURA, Hideaki SAKAIDA
  • Publication number: 20130330614
    Abstract: In an electrode according to the present invention including a three-dimensional network aluminum porous body as a base material, the electrode is a sheet-shaped electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the longitudinal direction and thickness direction of the electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the width direction and thickness direction of the electrode. The electrode is preferably obtained by subjecting the three-dimensional network aluminum porous body to at least a current collecting lead welding step, an active material filling step and a compressing step.
    Type: Application
    Filed: August 19, 2013
    Publication date: December 12, 2013
    Applicants: SUMITOMO ELECTRIC TOYAMA CO., LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Akihisa HOSOE, Kazuki OKUNO, Hajime OTA, Koutarou KIMURA, Kengo GOTO, Hideaki SAKAIDA, Junichi NISHIMURA
  • Publication number: 20130288123
    Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. In such a three-dimensional network aluminum porous body for a current collector, the aluminum porous body has been made to have a compressive strength in a thickness direction of 0.2 MPa or more in order to efficiently fill an active material into the sheet-shaped three-dimensional network aluminum porous body.
    Type: Application
    Filed: May 9, 2013
    Publication date: October 31, 2013
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Publication number: 20130288124
    Abstract: It is an object of the present invention to provide a current collector including an aluminum porous body suitable for an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor electrode, and an electrode using the current collector. In the three-dimensional network aluminum porous body for a current collector of the present invention, when a sheet-shaped three-dimensional aluminum porous body is divided in the width direction into a central region and two end regions with the central region situated therebetween, the weight per unit area of aluminum in the aluminum porous body at the two end regions is larger than the weight per unit area of aluminum in the aluminum porous body at the central region.
    Type: Application
    Filed: February 14, 2012
    Publication date: October 31, 2013
    Applicants: SUMITOMO ELECTRIC TOYAMA CO., LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 8541134
    Abstract: In an electrode according to the present invention including a three-dimensional network aluminum porous body as a base material, the electrode is a sheet-shaped electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the longitudinal direction and thickness direction of the electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the width direction and thickness direction of the electrode. The electrode is preferably obtained by subjecting the three-dimensional network aluminum porous body to at least a current collecting lead welding step, an active material filling step and a compressing step.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: September 24, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 8528375
    Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: September 10, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Patent number: 8497037
    Abstract: It is an object of the present invention to provide an electrode using a current collector made of an aluminum porous body which is suitably used for an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor, and a method for producing the electrode. In the current collector of the present invention, a strip-shaped compressed part compressed in a thickness direction is formed at one end part of a three-dimensional network aluminum porous body and a tab lead is bonded to the compressed part by welding. The width of the compressed part is 2 to 10 mm. Further, the electrode is formed by filling the current collector with an active material.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: July 30, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 8465875
    Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. In such a three-dimensional network aluminum porous body for a current collector, the aluminum porous body has been made to have a compressive strength in a thickness direction of 0.2 MPa or more in order to efficiently fill an active material into the sheet-shaped three-dimensional network aluminum porous body.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: June 18, 2013
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura