Abstract: It is an object of the present invention to provide a three-dimensional network aluminum porous body which can be used for a process continuously producing an electrode and enables to produce a current collector having small electric resistance in the current collecting direction, and an electrode using the aluminum porous body, and a production method thereof. In a sheet-shaped three-dimensional network aluminum porous body for a current collector, when one of two directions orthogonal to each other is taken as an X-direction and the other is taken as a Y-direction, a cell diameter in the X-direction of the three-dimensional network aluminum porous body differs from a cell diameter in the Y-direction thereof.

Abstract: It is an object of the present invention to provide an electrochemical element which has a high capacity and is low in cost. The electrochemical element of the present invention is an electrochemical element including an electrode for an electrochemical element, wherein a current collector of positive electrode and/or a current collector of negative electrode is a metal porous body having continuous pores and a mixture containing an active material is filled into the continuous pores.

Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a slurry preparation step of preparing a slurry of a mixture containing an active material, a slurry filling step of filling the slurry into continuous pores of an aluminum porous body having the continuous pores, and a slurry drying step of drying the filled slurry, wherein in the slurry preparation step, a slurry is prepared by using water as a solvent.

Abstract: In an electrode according to the present invention including a three-dimensional network aluminum porous body as a base material, the electrode is a sheet-shaped electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the longitudinal direction and thickness direction of the electrode, and a cell of the three-dimensional network aluminum porous body has an elliptic shape having a minor axis in the thickness direction of the electrode in a cross section parallel to the width direction and thickness direction of the electrode. The electrode is preferably obtained by subjecting the three-dimensional network aluminum porous body to at least a current collecting lead welding step, an active material filling step and a compressing step.

Abstract: The method for producing an electrode for an electrochemical element of the present invention includes a slurry filling step of filling a slurry containing an active material into continuous pores of an aluminum porous body having the continuous pores, and a slurry drying step of drying the slurry filled, and in this method, after the slurry drying step, an electrode for an electrochemical element is produced without undergoing a compressing step of compressing the aluminum porous body having the slurry filled therein and dried. In the electrode, a mixture containing an active material is filled into continuous pores of an aluminum porous body having the continuous pores, and porosity (%) of the aluminum porous body, the porosity being represented by the following equation, is 15 to 55%.

Abstract: A three-dimensional network aluminum porous body in which the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction, and a current collector and an electrode each using the aluminum porous body, and a manufacturing method thereof. In such a sheet-shaped three-dimensional network aluminum porous body for a current collector, the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction. For example, in the case where a cross section in the thickness direction of the three-dimensional network aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, each region is configured so that the average of the amounts of aluminum in the region 1 and the region 3 differs from the amount of aluminum in the region 2.

Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.

Abstract: The present invention aims at providing an electrode for an electrochemical element having adequately high capacity and output. The electrode for an electrochemical element of the present invention has a feature in that a mixture containing an active material, a conduction aid and a binder is filled into continuous pores of an aluminum porous body having the continuous pores, and the content ratio of the conduction aid in the mixture is 0 to 4 mass %. Further, the electrode for an electrochemical element of the present invention has a feature in that a mixture containing an active material, a conduction aid and a binder is filled into continuous pores of an aluminum porous body having the continuous pores, and the content ratio of the binder in the mixture is less than 5 mass %.

Abstract: The present invention provides a three-dimensional network aluminum porous body in which the cell diameter of the three-dimensional network aluminum porous body is uneven in the thickness direction, and a current collector and an electrode respectively using the aluminum porous body, and a production method thereof. That is, such a sheet-shaped three-dimensional network aluminum porous body for a current collector has a cell diameter uneven in the thickness direction. Particularly, it is preferred that when a cross section in the thickness direction of the three-dimensional network aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, the average of the cell diameter in the region 1 and the cell diameter in the region 3 differs from the cell diameter in the region 2.

Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body which is suitably used as current collector base materials of an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor using a nonaqueous electrolytic solution, and an electrode, a capacitor and a lithium-ion capacitor, each using the sheet-shaped three-dimensional network aluminum porous body. For this object, the three-dimensional network aluminum porous body for a current collector of the present invention is a sheet-shaped three-dimensional network aluminum porous body, and a skeleton forming the aluminum porous body has a surface roughness (Ra) of 3 ?m or more, and preferably 3 ?m or more and 50 ?m or less.

Abstract: It is an object of the present invention to provide a three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode. The present invention provides a long sheet-shaped three-dimensional network aluminum porous body to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.

Abstract: It is an object of the present invention to provide an electrode using a current collector made of an aluminum porous body which is suitably used for an electrode for a nonaqueous electrolyte battery and an electrode for a capacitor, and a method for producing the electrode. In the current collector of the present invention, a strip-shaped compressed part compressed in a thickness direction is formed at one end part of a three-dimensional network aluminum porous body and a tab lead is bonded to the compressed part by welding. The width of the compressed part is 2 to 10 mm. Further, the electrode is formed by filling the current collector with an active material.

Abstract: It is an object of the present invention to provide an aluminum porous body for a current collector in which electric resistivity is reduced to enhance current collecting performance, and an electrode, a nonaqueous electrolyte battery, a capacitor and a lithium-ion capacitor each using the aluminum porous body for a current collector. Such a sheet-shaped three-dimensional network aluminum porous body of the present invention is a three-dimensional network aluminum porous body for a current collector including an electric resistivity in an in-plane direction and in a thickness direction of 0.5 m?cm or less. An electrode can be configured by using the three-dimensional network aluminum porous body for a current collector, and further a nonaqueous electrolyte battery, a capacitor and a lithium-ion capacitor can be configured by using the electrode.

Abstract: Provided is a structure for effectively utilizing a novel metal porous body, such as an aluminum porous body, having a three-dimensional network structure as a battery electrode. An air battery that uses oxygen as a positive electrode active material includes an aluminum porous body having a three-dimensional network structure, the aluminum porous body functioning as a positive electrode collector, wherein an electrode that includes a positive electrode layer containing a catalyst and a binder and provided on a surface of a skeleton of the aluminum porous body is used. Furthermore, provided are an electrode having continuous pores in a state where a positive electrode layer is provided on a surface of a skeleton of an aluminum porous body, an electrode having a continuous hollow portion inside a skeleton thereof, and an air battery including any of the electrodes.

Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. In such a three-dimensional network aluminum porous body for a current collector, the aluminum porous body has been made to have a compressive strength in a thickness direction of 0.2 MPa or more in order to efficiently fill an active material into the sheet-shaped three-dimensional network aluminum porous body.

Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. The three-dimensional network aluminum porous body for a current collector of the present invention is a sheet-shaped three-dimensional network aluminum porous body for a current collector used for electrodes, and the aluminum porous body has been made to have an average cell diameter of 50 ?m or more and 1000 ?m or less in order to enhance the filling performance of an active material slurry.

Abstract: Provided is electrochemical device, such as a nonaqueous electrolyte battery, which has excellent discharge characteristics and the like by forming a thick electrode using a metal porous body, such as an aluminum porous body, as a current collector. An electrode for an electrochemical device includes a metal porous body filled with an active material, in which the metal porous body is sheet-like and is a stacked porous body in which a plurality of single-layer metal porous bodies are stacked and electrically connected to each other. The metal porous body may be an aluminum porous body having a three-dimensional network structure.

Abstract: Provided is an electrochemical device which is easy to produce and which has excellent characteristics. An electrochemical device includes a first electrode including an aluminum porous body having interconnecting pores and an active material filled into the pores of the aluminum porous body, a separator, and a second electrode, the first electrode, the separator, and the second electrode being stacked, in which a plurality of electrode bodies each including the first electrode, the separator, and the second electrode are stacked without being wound.