Patents by Inventor Hirofumi Fukuoka

Hirofumi Fukuoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9790095
    Abstract: A silicon oxide deposit is continuously prepared by feeding a powder feed containing silicon dioxide powder to a reaction chamber, heating the feed at 1,200-1,600° C. to produce a silicon oxide vapor, delivering the vapor to a deposition chamber through a transfer line which is maintained at or above the temperature of the reaction chamber, for thereby causing silicon oxide to deposit on a cool substrate, and removing the silicon oxide deposit from the deposition chamber. Two deposition chambers are provided, and the step of delivering the vapor is alternately switched from one to another deposition chamber.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: October 17, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Masanobu Nishimine, Hirofumi Fukuoka
  • Patent number: 9608262
    Abstract: A silicon composite comprises silicon particles whose surface is at least partially coated with a silicon carbide layer. It is prepared by subjecting a silicon powder to thermal CVD with an organic hydrocarbon gas and/or vapor at 900-1,400° C., and heating the powder for removing an excess free carbon layer from the surface through oxidative decomposition.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: March 28, 2017
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Hirofumi Fukuoka, Kazuma Momii, Kouichi Urano
  • Patent number: 9553309
    Abstract: Silicon oxide particles each comprising an inner portion having an iron content of 10-1,000 ppm and an outer portion having an iron content of up to 30 ppm are suitable as negative electrode active material in nonaqueous electrolyte secondary batteries. Using a negative electrode comprising the silicon oxide particles as active material, a lithium ion secondary battery or electrochemical capacitor having a high capacity and improved cycle performance can be constructed.
    Type: Grant
    Filed: January 28, 2016
    Date of Patent: January 24, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hirofumi Fukuoka, Susumu Ueno, Koichiro Watanabe
  • Patent number: 9484159
    Abstract: A silicon oxide material having a cobalt content of 2-200 ppm is provided. A negative electrode is formed using the silicon oxide material as active material. A nonaqueous electrolyte secondary battery constructed using the negative electrode exhibits improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Grant
    Filed: December 9, 2013
    Date of Patent: November 1, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hirofumi Fukuoka, Mitsugu Saito, Susumu Ueno, Tetsuya Inukai
  • Publication number: 20160149214
    Abstract: Silicon oxide particles each comprising an inner portion having an iron content of 10-1,000 ppm and an outer portion having an iron content of up to 30 ppm are suitable as negative electrode active material in nonaqueous electrolyte secondary batteries. Using a negative electrode comprising the silicon oxide particles as active material, a lithium ion secondary battery or electrochemical capacitor having a high capacity and improved cycle performance can be constructed.
    Type: Application
    Filed: January 28, 2016
    Publication date: May 26, 2016
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi FUKUOKA, Susumu UENO, Koichiro WATANABE
  • Patent number: 9293763
    Abstract: Particulate silicon oxide having a Cu content of 100-20,000 ppm, an Fe content of 20-1,000 ppm, an Al content of up to 1,000 ppm, an average particle size of 0.1-30 ?m, and a BET specific surface area of 0.5-30 m2/g is used as negative electrode material in constructing a nonaqueous electrolyte secondary battery. The secondary battery is improved in cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: March 22, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hirofumi Fukuoka, Mitsugu Saito, Susumu Ueno, Tetsuya Inukai
  • Patent number: 9281129
    Abstract: Silicon oxide particles each comprising an inner portion having an iron content of 10-1,000 ppm and an outer portion having an iron content of up to 30 ppm are suitable as negative electrode active material in nonaqueous electrolyte secondary batteries. Using a negative electrode comprising the silicon oxide particles as active material, a lithium ion secondary battery or electrochemical capacitor having a high capacity and improved cycle performance can be constructed.
    Type: Grant
    Filed: May 15, 2013
    Date of Patent: March 8, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hirofumi Fukuoka, Susumu Ueno, Koichiro Watanabe
  • Publication number: 20150171425
    Abstract: A silicon composite comprises silicon particles whose surface is at least partially coated with a silicon carbide layer. It is prepared by subjecting a silicon powder to thermal CVD with an organic hydrocarbon gas and/or vapor at 900-1,400° C., and heating the powder for removing an excess free carbon layer from the surface through oxidative decomposition.
    Type: Application
    Filed: March 2, 2015
    Publication date: June 18, 2015
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio ARAMATA, Satoru MIYAWAKI, Hirofumi FUKUOKA, Kazuma MOMII, Kouichi URANO
  • Publication number: 20140308193
    Abstract: A silicon oxide deposit is continuously prepared by feeding a powder feed containing silicon dioxide powder to a reaction chamber, heating the feed at 1,200-1,600° C. to produce a silicon oxide vapor, delivering the vapor to a deposition chamber through a transfer line which is maintained at or above the temperature of the reaction chamber, for thereby causing silicon oxide to deposit on a cool substrate, and removing the silicon oxide deposit from the deposition chamber. Two deposition chambers are provided, and the step of delivering the vapor is alternately switched from one to another deposition chamber.
    Type: Application
    Filed: February 28, 2013
    Publication date: October 16, 2014
    Inventors: Masanobu Nishimine, Hirofumi Fukuoka
  • Publication number: 20140302395
    Abstract: According to the present invention, there is provided a silicon oxide for a non-aqueous electrolyte secondary battery negative electrode material wherein the silicon oxide is a carbon-containing silicon oxide obtained by codeposition from a SiO gas and a carbon-containing gas, an the carbon-containing silicon oxide has a carbon content of 0.5 to 30%. As a result, it is possible to provide a silicon oxide which is capable of manufacturing a non-aqueous electrolyte secondary battery having excellent cycle characteristics and a high capacity in case ox using as a negative electrode material, a method for manufacturing the same, and a lithium ion secondary battery and an electrochemical capacitor using the same.
    Type: Application
    Filed: September 21, 2012
    Publication date: October 9, 2014
    Applicant: SHI-ETSU CHEMICAL CO., LTD.
    Inventors: Hirofumi Fukuoka, Susumu Ueno
  • Publication number: 20140162123
    Abstract: A silicon oxide material having a cobalt content of 2-200 ppm is provided. A negative electrode is formed using the silicon oxide material as active material. A nonaqueous electrolyte secondary battery constructed using the negative electrode exhibits improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Application
    Filed: December 9, 2013
    Publication date: June 12, 2014
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi FUKUOKA, Mitsugu SAITO, Susumu UENO, Tetsuya INUKAI
  • Publication number: 20140113192
    Abstract: Particulate silicon oxide having a Cu content of 100-20,000 ppm, an Fe content of 20-1,000 ppm, an Al content of up to 1,000 ppm, an average particle size of 0.1-30 ?m, and a BET specific surface area of 0.5-30 m2/g is used as negative electrode material in constructing a nonaqueous electrolyte secondary battery. The secondary battery is improved in cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Application
    Filed: October 22, 2013
    Publication date: April 24, 2014
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi FUKUOKA, Mitsugu SAITO, Susumu UENO, Tetsuya INUKAI
  • Publication number: 20130309574
    Abstract: Silicon oxide particles each comprising an inner portion having an iron content of 10-1,000 ppm and an outer portion having an iron content of up to 30 ppm are suitable as negative electrode active material in nonaqueous electrolyte secondary batteries. Using a negative electrode comprising the silicon oxide particles as active material, a lithium ion secondary battery or electrochemical capacitor having a high capacity and improved cycle performance can be constructed.
    Type: Application
    Filed: May 15, 2013
    Publication date: November 21, 2013
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi FUKUOKA, Susumu UENO, Koichiro WATANABE
  • Publication number: 20130266500
    Abstract: A silicon oxide material is obtained by cooling and precipitating a gaseous mixture of SiO gas and silicon-containing gas and has an oxygen content of 20-35 wt %. Using the silicon oxide material as a negative electrode active material, a nonaqueous electrolyte secondary battery is constructed that exhibits a high 1st cycle charge/discharge efficiency and improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Application
    Filed: May 28, 2013
    Publication date: October 10, 2013
    Inventors: Hirofumi FUKUOKA, Meguru KASHIDA, Satoru MIYAWAKI, Toshio OHBA
  • Patent number: 8105718
    Abstract: A negative electrode material comprising an active material and 1-20 wt % of a polyimide resin binder is suitable for use in non-aqueous electrolyte secondary batteries. The active material comprises silicon oxide particles and 1-50 wt % of silicon particles. The negative electrode exhibits improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide. The non-aqueous electrolyte secondary battery has a high initial efficiency and maintains improved performance and efficiency over repeated charge/discharge cycles by virtue of mitigated volumetric changes during charge/discharge cycles.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: January 31, 2012
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tetsuo Nakanishi, Koichiro Watanabe, Hirofumi Fukuoka
  • Patent number: 8066806
    Abstract: A sintered silicon oxide for film vapor deposition having a density of 1.0 to 2.0 g/cm3, three-point flexural strength of at least 50 g/mm2, and a BET specific surface area of 0.1 to 20 m2/g is provided. When this sintered silicon oxide is used for evaporation source of a film, pin holes and other defects of the film caused by the problematic splash phenomenon can be reliably prevented and stable production of a reliable package material having excellent gas barrier property is been enabled. This invention also provides a method for producing such sintered silicon oxide, and this method can be used in a large scale production without requiring any special technology, and therefore, this method is capable of supplying the market with the sintered silicon oxide at reduced cost.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: November 29, 2011
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Meguru Kashida, Toshio Ohba
  • Publication number: 20110287313
    Abstract: A silicon oxide material is obtained by cooling and precipitating a gaseous mixture of SiO gas and silicon-containing gas and has an oxygen content of 20-35 wt %. Using the silicon oxide material as a negative electrode active material, a nonaqueous electrolyte secondary battery is constructed that exhibits a high 1st cycle charge/discharge efficiency and improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide.
    Type: Application
    Filed: May 9, 2011
    Publication date: November 24, 2011
    Inventors: Hirofumi FUKUOKA, Meguru KASHIDA, Satoru MIYAWAKI, Toshio OHBA
  • Patent number: 7998263
    Abstract: A sintered silicon oxide for film vapor deposition having a density of 1.0 to 2.0 g/cm3, three-point flexural strength of at least 50 g/mm2, and a BET specific surface area of 0.1 to 20 m2/g is provided. When this sintered silicon oxide is used for evaporation source of a film, pin holes and other defects of the film caused by the problematic splash phenomenon can be reliably prevented and stable production of a reliable package material having excellent gas barrier property is been enabled. This invention also provides a method for producing such sintered silicon oxide, and this method can be used in a large scale production without requiring any special technology, and therefore, this method is capable of supplying the market with the sintered silicon oxide at reduced cost.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: August 16, 2011
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Meguru Kashida, Toshio Ohba
  • Publication number: 20110159303
    Abstract: A sintered silicon oxide for film vapor deposition having a density of 1.0 to 2.0 g/cm3, three-point flexural strength of at least 50 g/mm2, and a BET specific surface area of 0.1 to 20 m2/g is provided. When this sintered silicon oxide is used for evaporation source of a film, pin holes and other defects of the film caused by the problematic splash phenomenon can be reliably prevented and stable production of a reliable package material having excellent gas barrier property is been enabled. This invention also provides a method for producing such sintered silicon oxide, and this method can be used in a large scale production without requiring any special technology, and therefore, this method is capable of supplying the market with the sintered silicon oxide at reduced cost.
    Type: Application
    Filed: March 4, 2011
    Publication date: June 30, 2011
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi FUKUOKA, Meguru KASHIDA, Toshio OHBA
  • Publication number: 20110001097
    Abstract: A silicon composite comprises silicon particles whose surface is at least partially coated with a silicon carbide layer. It is prepared by subjecting a silicon powder to thermal CVD with an organic hydrocarbon gas and/or vapor at 900-1,400° C., and heating the powder for removing an excess free carbon layer from the surface through oxidative decomposition.
    Type: Application
    Filed: September 16, 2010
    Publication date: January 6, 2011
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio ARAMATA, Satoru Miyawaki, Hirofumi Fukuoka, Kazuma Momii, Kouichi Urano