Patents by Inventor Hirofumi Fukuoka

Hirofumi Fukuoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070224508
    Abstract: A silicon-silicon oxide-lithium composite comprises a silicon-silicon oxide composite having such a structure that silicon grains having a size of 0.5-50 nm are dispersed in silicon oxide, the silicon-silicon oxide composite being doped with lithium. Using the silicon-silicon oxide-lithium composite as a negative electrode material, a lithium ion secondary cell having a high initial efficiency and improved cycle performance can be constructed.
    Type: Application
    Filed: March 22, 2007
    Publication date: September 27, 2007
    Applicant: Shin-Etsu Chemical CO., Ltd.
    Inventors: Mikio ARAMATA, Koichiro Watanabe, Satoru Miyawaki, Meguru Kashida, Hirofumi Fukuoka
  • Patent number: 7037581
    Abstract: A conductive silicon composite in which particles of the structure that silicon crystallites are dispersed in silicon dioxide are coated on their surfaces with carbon affords satisfactory cycle performance when used as the negative electrode material in a non-aqueous electrolyte secondary cell.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: May 2, 2006
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Susumu Ueno, Hirofumi Fukuoka, Kazuma Momii
  • Publication number: 20060051670
    Abstract: A metallic silicon powder is prepared by effecting chemical reduction on silica stone, metallurgical refinement, and metallurgical and/or chemical purification to reduce the content of impurities. The powder is best suited as a negative electrode material for non-aqueous electrolyte secondary cells, affording better cycle performance.
    Type: Application
    Filed: August 30, 2005
    Publication date: March 9, 2006
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Hirofumi Fukuoka
  • Publication number: 20060022198
    Abstract: A Si—C—O composite powder is obtained by curing a reactive silane or siloxane having crosslinkable groups through heat curing or catalytic reaction into a crosslinked product and sintering the crosslinked product in an inert gas stream at a temperature of 700-1,400° C. into an inorganic state. It exhibits satisfactory cycle performance when used as the negative electrode material for non-aqueous electrolyte secondary cells.
    Type: Application
    Filed: July 21, 2005
    Publication date: February 2, 2006
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Hirofumi Fukuoka
  • Publication number: 20060003227
    Abstract: A silicon composite comprises silicon particles whose surface is at least partially coated with a silicon carbide layer. It is prepared by subjecting a silicon powder to thermal CVD with an organic hydrocarbon gas and/or vapor at 900-1,400° C., and heating the powder for removing an excess free carbon layer from the surface through oxidative decomposition.
    Type: Application
    Filed: June 27, 2005
    Publication date: January 5, 2006
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Hirofumi Fukuoka, Kazuma Momii, Kouichi Urano
  • Publication number: 20050214644
    Abstract: Silicon composite particles are prepared by sintering primary fine particles of silicon, silicon alloy or silicon oxide together with an organosilicon compound. Sintering of the organosilicon compound results in a silicon-base inorganic compound which serves as a binder. Each particle has the structure that silicon or silicon alloy fine particles are dispersed in the silicon-base inorganic compound binder, and voids are present within the particle.
    Type: Application
    Filed: March 22, 2005
    Publication date: September 29, 2005
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Satoru Miyawaki, Hirofumi Fukuoka, Kazuma Momii, Kouichi Urano
  • Patent number: 6893621
    Abstract: A lithium ion secondary cell having a high capacity, improved first charge/discharge efficiency and improved cycle performance is obtainable using as the negative electrode material a lithium-containing silicon oxide powder having the formula: SiLixOy wherein x and y are 0<x<1.0 and 0<y<1.5, with the lithium being fused and partially crystallized.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: May 17, 2005
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Mikio Aramata, Susumu Ueno, Kazuma Momii, Takeshi Fukuda
  • Publication number: 20050031958
    Abstract: A metallic silicon-containing composite in which metallic silicon nuclei are coated with an inert material which does not contribute to adsorption and desorption of lithium ions is a useful negative electrode material for lithium ion secondary batteries. Using the composite as a negative electrode active material, a lithium ion secondary battery having a high capacity and excellent cycle performance can be fabricated.
    Type: Application
    Filed: August 4, 2004
    Publication date: February 10, 2005
    Inventors: Hirofumi Fukuoka, Mikio Aramata, Kazuma Momii, Satoru Miyawaki
  • Patent number: 6821495
    Abstract: A silicon oxide powder can be continuously prepared by feeding a raw material powder mixture containing silicon dioxide powder into a reaction chamber (2) at a temperature of 1,100-1,600° C., to produce a silicon oxide gas, transferring the silicon oxide gas to a deposition chamber (11) through a transfer conduit (10) maintained at a temperature of from higher than 1,000° C. to 1,300° C., causing silicon oxide to deposit on a substrate (13) which is disposed and cooled in the deposition chamber, scraping the silicon oxide deposit, and recovering the deposit in a recovery chamber (18). The method and apparatus is capable of continuous and stable production of amorphous silicon oxide powder of high purity.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: November 23, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Susumu Ueno, Takeshi Fukuda
  • Patent number: 6787189
    Abstract: A C/Si/O composite material having improved oxidation resistance is prepared by impregnating graphite with a crosslinkable silane or siloxane, causing the silane or siloxane to crosslink within the graphite, and heating at 300-1,200° C. in a non-oxidizing gas. The C/Si/O composite material can be efficiently prepared through simple steps, on an industrial scale and at a low cost and will find use as a high-temperature structural material by virtue of oxidation resistance.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: September 7, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Publication number: 20040166046
    Abstract: A silicon oxide powder can be continuously prepared by feeding a raw material powder mixture containing silicon dioxide powder into a reaction chamber (2) at a temperature of 1,100-1,600° C., to produce a silicon oxide gas, transferring the silicon oxide gas to a deposition chamber (11) through a transfer conduit (10) maintained at a temperature of from higher than 1,000° C. to 1,300° C., causing silicon oxide to deposit on a substrate (13) which is disposed and cooled in the deposition chamber, scraping the silicon oxide deposit, and recovering the deposit in a recovery chamber (18). The method and apparatus is capable of continuous and stable production of amorphous silicon oxide powder of high purity.
    Type: Application
    Filed: February 24, 2004
    Publication date: August 26, 2004
    Inventors: Hirofumi Fukuoka, Susumu Ueno, Takeshi Fukuda
  • Patent number: 6759160
    Abstract: A silicon oxide powder represented by the formula: SiOx wherein 1.05≦x≦1.5 and having a BET specific surface area of 5-300 m2/g is useful as a negative electrode material to construct a lithium ion secondary cell having a high capacity and improved cycle performance.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: July 6, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Kenji Oõka, Susumu Ueno, Mikio Aramata, Takeshi Fukuda
  • Publication number: 20040106040
    Abstract: A non-aqueous electrolyte secondary battery negative electrode material is provided wherein a negative electrode active material containing a lithium ion-occluding and releasing material which has been treated with an organosilicon base surface treating agent is surface coated with a conductive coating. Using the negative electrode material, a lithium ion secondary battery having a high capacity and improved cycle performance is obtainable.
    Type: Application
    Filed: November 26, 2003
    Publication date: June 3, 2004
    Inventors: Hirofumi Fukuoka, Mikio Aramata, Satoru Miyawaki, Susumu Ueno, Kazuma Momii
  • Patent number: 6730283
    Abstract: A fine &bgr;-silicon carbide powder is prepared by impregnating graphite with an organosilicon compound selected from crosslinkable silanes and siloxanes, causing the organosilicon compound to crosslink within the graphite, and heating at 1,300° C. or higher in an inert gas stream for reaction. Using only low-temperature heat treatment in air and high-temperature heat treatment in inert gas, the invention enables industrial, economical manufacture of fine silicon carbide powder in a stable manner.
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: May 4, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Patent number: 6685906
    Abstract: Silicon oxide containing active silicon represented by the general formula: SiOx wherein x is from 0.8 to 1.9, when analyzed by solid state NMR (29Si DD/MAS) with a sufficient relaxation time set, exhibits a spectrum having two separate peaks, a broad peak (A1) centered at −70 ppm and a broad peak (A2) centered at −110 ppm, the area ratio A1/A2 being in the range of 0.1≦A1/A2≦1.0.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: February 3, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Mikio Aramata, Kazutoshi Fujioka, Susumu Ueno, Takeshi Fukuda
  • Publication number: 20030215711
    Abstract: A conductive silicon composite in which particles of the structure that silicon crystallites are dispersed in silicon dioxide are coated on their surfaces with carbon affords satisfactory cycle performance when used as the negative electrode material in a non-aqueous electrolyte secondary cell.
    Type: Application
    Filed: September 19, 2002
    Publication date: November 20, 2003
    Inventors: Mikio Aramata, Satoru Miyawaki, Susumu Ueno, Hirofumi Fukuoka, Kazuma Momii
  • Publication number: 20030118905
    Abstract: A conductive silicon oxide powder in which particles of silicon oxide having the formula: SiOx wherein 1≦x<1.6 are covered on their surfaces with a conductive carbon coating by chemical vapor deposition treatment is useful as a negative electrode active material to construct a lithium ion secondary cell having a high capacity and improved cycle performance.
    Type: Application
    Filed: September 9, 2002
    Publication date: June 26, 2003
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Kazuma Momii, Mikio Aramata, Susumu Ueno
  • Publication number: 20030104131
    Abstract: A C/Si/O composite material having improved oxidation resistance is prepared by impregnating graphite with a crosslinkable silane or siloxane, causing the silane or siloxane to crosslink within the graphite, and heating at 300-1,200° C. in a non-oxidizing gas. The C/Si/O composite material can be efficiently prepared through simple steps, on an industrial scale and at a low cost and will find use as a high-temperature structural material by virtue of oxidation resistance.
    Type: Application
    Filed: December 3, 2002
    Publication date: June 5, 2003
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Publication number: 20030072704
    Abstract: A fine &bgr;-silicon carbide powder is prepared by impregnating graphite with an organosilicon compound selected from crosslinkable silanes and siloxanes, causing the organosilicon compound to crosslink within the graphite, and heating at 1,300° C. or higher in an inert gas stream for reaction. Using only low-temperature heat treatment in air and high-temperature heat treatment in inert gas, the invention enables industrial, economical manufacture of fine silicon carbide powder in a stable manner.
    Type: Application
    Filed: March 14, 2002
    Publication date: April 17, 2003
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Publication number: 20030053945
    Abstract: A lithium ion secondary cell having a high capacity, improved first charge/discharge efficiency and improved cycle performance is obtainable using as the negative electrode material a lithium-containing silicon oxide powder having the formula: SiLixOy wherein x and y are 0<x<1.0 and 0<y<1.5, with the lithium being fused and partially crystallized.
    Type: Application
    Filed: September 5, 2002
    Publication date: March 20, 2003
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Mikio Aramata, Susumu Ueno, Kazuma Momii, Takeshi Fukuda