Patents by Inventor HSIU-WEN HSUEH
HSIU-WEN HSUEH has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11901228Abstract: In an embodiment, a method includes forming a first conductive feature in a first inter-metal dielectric (IMD) layer; depositing a blocking film over and physically contacting the first conductive feature; depositing a first dielectric layer over and physically contacting the first IMD layer; depositing a second dielectric layer over and physically contacting the first dielectric layer; removing the blocking film; depositing an etch stop layer over any physically contacting the first conductive feature and the second dielectric layer; forming a second IMD layer over the etch stop layer; etching an opening in the second IMD layer and the etch stop layer to expose the first conductive feature; and forming a second conductive feature in the opening.Type: GrantFiled: July 9, 2021Date of Patent: February 13, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Cai-Ling Wu, Hsiu-Wen Hsueh, Wei-Ren Wang, Po-Hsiang Huang, Chii-Ping Chen, Jen Hung Wang
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Publication number: 20230411210Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises an interlayer dielectric (ILD) layer disposed over a substrate; a first conductive feature at least partially embedded in the ILD layer; a dielectric layer disposed over and aligned with the ILD layer, wherein a top surface of the dielectric layer is above a top surface of the first conductive feature; an etch stop layer (ESL) disposed over the dielectric layer and over the first conductive feature; and a second conductive feature disposed on the first conductive feature, wherein the second conductive feature includes a first portion having a first bottom surface contacting a top surface of the first conductive feature and a second portion having a second bottom surface contacting a top surface of the dielectric layer.Type: ApplicationFiled: August 10, 2023Publication date: December 21, 2023Inventors: Hsiu-Wen Hsueh, Cai-Ling Wu, Ya-Ching Tseng, Chii-Ping Chen, Neng-Jye Yang
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Patent number: 11830770Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises an interlayer dielectric (ILD) layer disposed over a substrate; a first conductive feature at least partially embedded in the ILD layer; a dielectric layer disposed over and aligned with the ILD layer, wherein a top surface of the dielectric layer is above a top surface of the first conductive feature; an etch stop layer (ESL) disposed over the dielectric layer and over the first conductive feature; and a second conductive feature disposed on the first conductive feature, wherein the second conductive feature includes a first portion having a first bottom surface contacting a top surface of the first conductive feature and a second portion having a second bottom surface contacting a top surface of the dielectric layer.Type: GrantFiled: May 20, 2022Date of Patent: November 28, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTDInventors: Hsiu-Wen Hsueh, Cai-Ling Wu, Ya-Ching Tseng, Chii-Ping Chen, Neng-Jye Yang
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Publication number: 20230377966Abstract: In an embodiment, a method includes forming a first conductive feature in a first inter-metal dielectric (IMD) layer; depositing a blocking film over and physically contacting the first conductive feature; depositing a first dielectric layer over and physically contacting the first IMD layer; depositing a second dielectric layer over and physically contacting the first dielectric layer; removing the blocking film; depositing an etch stop layer over any physically contacting the first conductive feature and the second dielectric layer; forming a second IMD layer over the etch stop layer; etching an opening in the second IMD layer and the etch stop layer to expose the first conductive feature; and forming a second conductive feature in the opening.Type: ApplicationFiled: August 4, 2023Publication date: November 23, 2023Inventors: Cai-Ling Wu, Hsiu-Wen Hsueh, Wei-Ren Wang, Po-Hsiang Huang, Chii-Ping Chen, Jen Hung Wang
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Publication number: 20230369226Abstract: A method for forming a semiconductor device structure is provided. The method includes removing a portion of a dielectric layer to form a trench in the dielectric layer. The method includes forming a barrier layer in the trench. The method includes forming a seed layer in the trench and over the barrier layer. The seed layer is doped with manganese. The method includes annealing the seed layer in a first process gas including a first hydrogen gas. A volume ratio of the first hydrogen gas to the first process gas ranges from about 50% to about 100%, and the manganese diffuses from the seed layer to the barrier layer during the annealing of the seed layer in the first process gas.Type: ApplicationFiled: May 11, 2022Publication date: November 16, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Cai-Ling WU, Hsiu-Wen HSUEH, Chii-Ping CHEN, Po-Hsiang HUANG, Chi-Feng LIN
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Patent number: 11798848Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate and a first dielectric layer over the substrate. The semiconductor device structure also includes a first conductive feature and a second conductive feature surrounded by the first dielectric layer and a second dielectric layer over the first dielectric layer. The semiconductor device structure further includes a resistive element having a first portion over the second dielectric layer and a second portion penetrating through the second dielectric layer to be electrically connected to the first conductive feature. In addition, the semiconductor device structure includes a conductive via penetrating through the second dielectric layer to be electrically connected to the second conductive feature. The second portion of the resistive element is wider than the conductive via.Type: GrantFiled: December 21, 2021Date of Patent: October 24, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Wen-Sheh Huang, Hsiu-Wen Hsueh, Yu-Hsiang Chen, Chii-Ping Chen
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Publication number: 20230335499Abstract: Some embodiments relate to a semiconductor structure including a dielectric layer over a substrate. A conductive body is disposed within the dielectric layer. The conductive body has a bottom surface continuously extending between opposing sidewalls. A first liner layer is disposed between the conductive body and the dielectric layer. The first liner layer extends along the opposing sidewalls of the conductive body. The first liner layer is laterally offset from a central region of the bottom surface of the conductive body by a non-zero distance.Type: ApplicationFiled: June 28, 2023Publication date: October 19, 2023Inventors: Hsiu-Wen Hsueh, Chii-Ping Chen, Neng-Jye Yang, Ya-Lien Lee, An-Jiao Fu, Ya-Ching Tseng
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Publication number: 20230326795Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a first dielectric layer and a first conductive feature and a second conductive feature surrounded by the first dielectric layer. The semiconductor device structure also includes a second dielectric layer over the first dielectric layer and a resistive element electrically connected to the first conductive feature. The second dielectric layer surrounds a portion of the resistive element. The semiconductor device structure further includes a conductive via electrically connected to the second conductive feature. The second dielectric layer surrounds a portion of the conductive via, and a contact area between the resistive element and the first conductive feature is wider than a contact area between the conductive via and the second conductive feature.Type: ApplicationFiled: June 12, 2023Publication date: October 12, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Wen-Sheh HUANG, Hsiu-Wen HSUEH, Yu-Hsiang CHEN, Chii-Ping CHEN
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Publication number: 20230307356Abstract: a first dielectric layer, a first conductive feature and a second conductive feature in the first dielectric layer, a first dielectric feature disposed directly on the first conductive feature; a first etch stop layer (ESL) disposed over the first dielectric layer and the second conductive feature, a first conductive layer disposed on and in contact with the first dielectric feature, a second ESL disposed over the first conductive layer, a second dielectric layer disposed directly on the first ESL and the second ESL, a first via extending through the second dielectric layer and the second ESL to contact with the first conductive feature, and a second via extending through the second dielectric layer and the first ESL to contact with the second conductive feature.Type: ApplicationFiled: March 24, 2022Publication date: September 28, 2023Inventors: Yu-Hsiang Chen, Wen-Sheh Huang, Po-Hsiang Huang, Hsiu-Wen Hsueh
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Publication number: 20230290678Abstract: The present disclosure relates a method of forming an integrated chip. The method includes forming a first interconnect within a first inter-level dielectric (ILD) layer over a substrate, and forming a second ILD layer over the first ILD layer. The second ILD layer is patterned to form an interconnect opening that exposes the first interconnect. A blocking layer is formed onto the first interconnect. A barrier layer is formed within the interconnect opening and the blocking layer is removed to expose the first interconnect. A second interconnect is formed within the interconnect opening.Type: ApplicationFiled: May 17, 2023Publication date: September 14, 2023Inventors: Hsiu-Wen Hsueh, Chii-Ping Chen, Po-Hsiang Huang, Ya-Ching Tseng
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Patent number: 11742291Abstract: Some embodiments relate to a semiconductor structure including a method for forming a semiconductor structure. The method includes forming a lower conductive structure within a first dielectric layer over a substrate. An upper dielectric structure is formed over the lower conductive structure. The upper dielectric structure comprises sidewalls defining an opening over the lower conductive structure. A first liner layer is selectively deposited along the sidewalls of the upper dielectric structure. A conductive body is formed within the opening and over the lower conductive structure. The conductive body has a bottom surface directly overlying a middle region of the lower conductive structure. The first layer is laterally offset from the middle region of the lower conductive structure by a non-zero distance.Type: GrantFiled: June 7, 2022Date of Patent: August 29, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Hsiu-Wen Hsueh, Chii-Ping Chen, Neng-Jye Yang, Ya-Lien Lee, An-Jiao Fu, Ya-Ching Tseng
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Publication number: 20230268176Abstract: A semiconductor device structure and method for manufacturing the same are provided. The method includes forming a first resistive element over a substrate, and the first resistive element has a first sidewall extending in a first direction and a second sidewall opposite to the first sidewall and extending in the first direction. The method further includes forming a first conductive feature and a second conductive feature over and electrically connected to the first resistive element and forming a second resistive element over the first resistive element and spaced apart from the first resistive element in a second direction. In addition, the second resistive element is located between the first sidewall and the second sidewall of the first resistive element in a top view, and the first resistive element and the second resistive element are made of different nitrogen-containing materials.Type: ApplicationFiled: April 26, 2023Publication date: August 24, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Hsiu-Wen HSUEH, Yu-Hsiang CHEN, Wen-Sheh HUANG, Chii-Ping CHEN, Wan-Te CHEN
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Patent number: 11694926Abstract: The present disclosure relates an integrated chip. The integrated chip includes a first interconnect disposed within an inter-level dielectric (ILD) structure over a substrate. A barrier layer is disposed along sidewalls of the ILD structure. The barrier layer has sidewalls defining an opening over the first interconnect. A second interconnect is disposed on the barrier layer. The second interconnect extends through the opening in the barrier layer and to the first interconnect.Type: GrantFiled: September 25, 2020Date of Patent: July 4, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Hsiu-Wen Hsueh, Chii-Ping Chen, Po-Hsiang Huang, Ya-Ching Tseng
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Patent number: 11670501Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate, a first resistive element and a second resistive element over the semiconductor substrate. A topmost surface of the second resistive element is higher than a topmost surface of the first resistive element. The semiconductor device structure also includes a first conductive feature and a second conductive feature electrically connected to the first resistive element. The second resistive element is between and electrically isolated from the first conductive feature and the second conductive feature. The semiconductor device structure further includes a first dielectric layer surrounding the first conductive feature and the second conductive feature.Type: GrantFiled: March 31, 2021Date of Patent: June 6, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Hsiu-Wen Hsueh, Yu-Hsiang Chen, Wen-Sheh Huang, Chii-Ping Chen, Wan-Te Chen
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Publication number: 20230060269Abstract: A method includes forming a first conductive feature over a substrate, forming an etch-stop layer (ESL) stack over the first conductive feature, forming a first interlayer dielectric (ILD) layer over the ESL stack, forming a patterned ESL having a first opening over the first ILD layer, forming a second ILD layer over the patterned ESL, thereby filling the first opening, forming a patterned HM having a second opening over the second ILD layer, where a width of the second opening is greater than a width of the first opening, performing an etching process to form a first trench in the second ILD layer and a second trench in the first ILD layer, where the second trench exposes the first conductive feature, and subsequently depositing a conductive layer in the first trench and the second trench, thereby forming a second conductive feature interconnecting a third conductive to the first conductive feature.Type: ApplicationFiled: August 30, 2021Publication date: March 2, 2023Inventors: Hsiu-Wen Hsueh, Cai-Ling Wu, Chii-Ping Chen, Chien-Chih Chiu
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Publication number: 20230011792Abstract: The present disclosure provides a method of forming an interconnect structure. The method includes forming a metal layer over a substrate, the metal layer including a first metal; forming a capping layer on the metal layer; patterning the capping layer and the metal layer, thereby forming trenches in the metal layer; depositing a first dielectric layer in the trenches; removing the capping layer, resulting in the first dielectric layer protruding from a top surface of the metal layer; depositing a second dielectric layer over the first dielectric layer and the metal layer; forming an opening in the second dielectric layer, thereby partially exposing the top surface of the metal layer; and forming a conductive feature in the opening and in electrical coupling with the metal layer, the conductive feature including a second metal.Type: ApplicationFiled: July 9, 2021Publication date: January 12, 2023Inventors: Cai-Ling Wu, Hsiu-Wen Hsueh, Chii-Ping Chen, Po-Hsiang Huang, Chi-Feng Lin, Neng-Jye Yang
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Patent number: 11551968Abstract: Various embodiments of the present disclosure are directed towards an integrated circuit (IC) in which cavities separate wires of an interconnect structure. For example, a conductive feature overlies a substrate, and an intermetal dielectric (IMD) layer overlies the conductive feature. A first wire and a second wire neighbor in the IMD layer and respectively have a first sidewall and a second sidewall that face each other while being separated from each other by the IMD layer. Further, the first wire overlies and borders the conductive feature. A first cavity and a second cavity further separate the first and second sidewalls from each other. The first cavity separates the first sidewall from the IMD layer, and the second cavity separates the second sidewall from the IMD layer. The cavities reduce parasitic capacitance between the first and second wires and hence resistance-capacitance (RC) delay that degrades IC performance.Type: GrantFiled: September 23, 2020Date of Patent: January 10, 2023Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Hsiu-Wen Hsueh, Jiing-Feng Yang, Chii-Ping Chen, Po-Hsiang Huang, Chang-Wen Chen, Cai-Ling Wu
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Publication number: 20220375859Abstract: In the present disclosure, a semiconductor structure includes an Mx-1 layer including a first dielectric layer and first metal features, wherein the first metal features include a first set of first metal features in a first region and a second set of first metal features in a second region, wherein the first set has a first pattern density and the second set has a second pattern density being greater than the first pattern density. The structure further includes a Vx layer disposed over the Mx-1 layer, the Vx layer including first vias contacting the first set of the first metal features. The structure further includes an Mx layer disposed over the Vx layer, the Mx layer including a fuse element, wherein the fuse element has a first thickness in the first region less than a second thickness in the second region.Type: ApplicationFiled: July 27, 2022Publication date: November 24, 2022Inventors: An-Jiao Fu, Po-Hsiang Huang, Derek Hsu, Hsiu-Wen Hsueh, Meng-Sheng Chang
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Publication number: 20220359266Abstract: Various embodiments of the present disclosure are directed towards an integrated circuit (IC) in which cavities separate wires of an interconnect structure. For example, a conductive feature overlies a substrate, and an intermetal dielectric (IMD) layer overlies the conductive feature. A first wire and a second wire neighbor in the IMD layer and respectively have a first sidewall and a second sidewall that face each other while being separated from each other by the IMD layer. Further, the first wire overlies and borders the conductive feature. A first cavity and a second cavity further separate the first and second sidewalls from each other. The first cavity separates the first sidewall from the IMD layer, and the second cavity separates the second sidewall from the IMD layer. The cavities reduce parasitic capacitance between the first and second wires and hence resistance-capacitance (RC) delay that degrades IC performance.Type: ApplicationFiled: July 26, 2022Publication date: November 10, 2022Inventors: Hsiu-Wen Hsueh, Jiing-Feng Yang, Chii-Ping Chen, Po-Hsiang Huang, Chang-Wen Chen, Cai-Ling Wu
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Publication number: 20220319922Abstract: In an embodiment, a method includes forming a first conductive feature in a first inter-metal dielectric (IMD) layer; depositing a blocking film over and physically contacting the first conductive feature; depositing a first dielectric layer over and physically contacting the first IMD layer; depositing a second dielectric layer over and physically contacting the first dielectric layer; removing the blocking film; depositing an etch stop layer over any physically contacting the first conductive feature and the second dielectric layer; forming a second IMD layer over the etch stop layer; etching an opening in the second IMD layer and the etch stop layer to expose the first conductive feature; and forming a second conductive feature in the opening.Type: ApplicationFiled: July 9, 2021Publication date: October 6, 2022Inventors: Cai-Ling Wu, Hsiu-Wen Hsueh, Wei-Ren Wang, Po-Hsiang Huang, Chii-Ping Chen, Jen Hung Wang