Patents by Inventor Intermolecular, Inc.
Intermolecular, Inc. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20130092081Abstract: A method for performing a physical vapor deposition (PVD) on a substrate is disclosed, comprising placing a substrate on a susceptor disposed below one or more PVD guns and below a plasma shield assembly having a bellows and a shadow mask coupled to a bottom side of the bellows, lowering the bellows toward the substrate to place the shadow mask in contact with the substrate; and depositing a material on an isolated region on the substrate through the shadow mask. In one implementation, the shadow mask may include a plate having openings in the shape of individual dies on the substrate, and a layer having openings in the shape of features patterned on the substrate, wherein the layer is coupled to a bottom surface of the plate by an epoxy.Type: ApplicationFiled: December 7, 2012Publication date: April 18, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130095632Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device, such as a capacitor and DRAM cell. In particular, a bottom electrode has a material selected for lattice matching characteristics. This material may be created from a relatively inexpensive metal oxide which is processed to adopt a conductive, but difficult-to-produce oxide state, with specific crystalline form; to provide one example, specific materials are disclosed that are compatible with the growth of rutile phase titanium dioxide (TiO2) for use as a dielectric, thereby leading to predictable and reproducible higher dielectric constant and lower effective oxide thickness and, thus, greater part density at lower cost.Type: ApplicationFiled: December 7, 2012Publication date: April 18, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130089949Abstract: Methods for producing RRAM resistive switching elements having reduced forming voltage include preventing formation of interfacial layers, and creating electronic defects in a dielectric film. Suppressing interfacial layers in an electrode reduces forming voltage. Electronic defects in a dielectric film foster formation of conductive pathways.Type: ApplicationFiled: November 9, 2012Publication date: April 11, 2013Applicant: Intermolecular Inc.Inventor: Intermolecular Inc.
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Publication number: 20130069202Abstract: A method for fabricating a dynamic random access memory capacitor is disclosed. The method may comprise depositing a first titanium nitride (TiN) electrode; creating a first layer of titanium dioxide (TiO2) on the first TiN electrode; depositing a dielectric material on the first layer of titanium dioxide; and depositing a second TiN electrode on the dielectric material.Type: ApplicationFiled: November 15, 2012Publication date: March 21, 2013Applicants: ELPIDA MEMORY, INC, INTERMOLECULAR, INC.Inventors: INTERMOLECULAR, INC., ELPIDA MEMORY, INC
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Publication number: 20130069201Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.Type: ApplicationFiled: November 13, 2012Publication date: March 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130071991Abstract: A method for fabricating a dynamic random access memory capacitor is disclosed. The method may comprise depositing a first titanium nitride (TiN) electrode; creating a first layer of titanium dioxide (TiO2) on the first TiN electrode; depositing a dielectric material on the first layer of titanium dioxide; and depositing a second TiN electrode on the dielectric material.Type: ApplicationFiled: November 14, 2012Publication date: March 21, 2013Applicants: ELPIDA MEMORY, INC, INTERMOLECULAR, INC.Inventors: Intermolecular, Inc., Elpida Memory, Inc.
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Publication number: 20130072015Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device, such as a capacitor and DRAM cell. In particular, a bottom electrode has a material selected for lattice matching characteristics. This material may be created from a relatively inexpensive metal oxide which is processed to adopt a conductive, but difficult-to-produce oxide state, with specific crystalline form; to provide one example, specific materials are disclosed that are compatible with the growth of rutile phase titanium dioxide (TiO2) for use as a dielectric, thereby leading to predictable and reproducible higher dielectric constant and lower effective oxide thickness and, thus, greater part density at lower cost.Type: ApplicationFiled: November 13, 2012Publication date: March 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130071990Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.Type: ApplicationFiled: November 14, 2012Publication date: March 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130072026Abstract: A masking layer is formed on a dielectric region of an electronic device so that, during formation of a capping layer on electrically conductive regions that are separated by the dielectric region, the masking layer inhibits formation of capping layer material on or in the dielectric region. The capping layer can be formed selectively on the electrically conductive regions or non-selectively; capping layer material formed over the dielectric region can be removed, thus ensuring that capping layer material is formed only on the electrically conductive regions. Silane-based materials, such as silane-based SAMs, can be used to form the masking layer. The capping layer can be formed of an electrically conductive material a semiconductor material, or an electrically insulative material, and can be formed using any appropriate process, including conventional deposition processes such as electroless deposition, chemical vapor deposition, physical vapor deposition or atomic layer deposition.Type: ApplicationFiled: November 14, 2012Publication date: March 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130071982Abstract: Nonvolatile memory elements are provided that have resistive switching metal oxides. The nonvolatile memory elements may be formed by depositing a metal-containing material on a silicon-containing material. The metal-containing material may be oxidized to form a resistive-switching metal oxide. The silicon in the silicon-containing material reacts with the metal in the metal-containing material when heat is applied. This forms a metal silicide lower electrode for the nonvolatile memory element. An upper electrode may be deposited on top of the metal oxide. Because the silicon in the silicon-containing layer reacts with some of the metal in the metal-containing layer, the resistive-switching metal oxide that is formed is metal deficient when compared to a stoichiometric metal oxide formed from the same metal.Type: ApplicationFiled: November 13, 2012Publication date: March 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130065796Abstract: An integrated processing tool is described comprising a full-wafer processing module and a combinatorial processing module. Chemicals for use in the combinatorial processing module are fed from a delivery system including a set of first manifolds. An output of each first manifold is coupled to at least one mixing vessel. An output of each mixing vessel feeds more than one of a set of second manifolds. An output of each set of second manifolds feeds one of multiple site-isolated reactors of the combinatorial processing module.Type: ApplicationFiled: October 30, 2012Publication date: March 14, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130059427Abstract: Nonvolatile memory elements that are based on resistive switching memory element layers are provided. A nonvolatile memory element may have a resistive switching metal oxide layer. The resistive switching metal oxide layer may have one or more layers of oxide. A resistive switching metal oxide may be doped with a dopant that increases its melting temperature and enhances its thermal stability. Layers may be formed to enhance the thermal stability of the nonvolatile memory element. An electrode for a nonvolatile memory element may contain a conductive layer and a buffer layer.Type: ApplicationFiled: October 19, 2012Publication date: March 7, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130056851Abstract: A metal oxide bilayer second electrode for a MIM DRAM capacitor is formed wherein the layer of the electrode that is in contact with the dielectric layer (i.e. bottom layer) has a desired composition and crystal structure. An example is crystalline MoO2 if the dielectric layer is TiO2 in the rutile phase. The other component of the bilayer (i.e. top layer) is a sub-oxide of the same material as the bottom layer. The top layer serves to protect the bottom layer from oxidation during subsequent PMA or other DRAM fabrication steps by reacting with any oxygen species before they can reach the bottom layer of the bilayer second electrode.Type: ApplicationFiled: October 31, 2012Publication date: March 7, 2013Applicants: ELPIDA MEMORY, INC, INTERMOLECULAR, INC.Inventors: Intermolecular, Inc., Elpida Memory, Inc.
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Publication number: 20130056852Abstract: Methods for depositing high-K dielectrics are described, including depositing a first electrode on a substrate, wherein the first electrode is chosen from the group consisting of platinum and ruthenium, applying an oxygen plasma treatment to the exposed metal to reduce the contact angle of a surface of the metal, and depositing a titanium oxide layer on the exposed metal using at least one of a chemical vapor deposition process and an atomic layer deposition process, wherein the titanium oxide layer comprises at least a portion rutile titanium oxide.Type: ApplicationFiled: November 5, 2012Publication date: March 7, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130056101Abstract: The present invention provides methods and systems for discretized, combinatorial processing of regions of a substrate such as for the discovery, implementation, optimization, and qualification of new materials, processes, and process sequence integration schemes used in integrated circuit fabrication. A substrate having an array of differentially processed regions thereon is processed by delivering materials to or modifying regions of the substrate.Type: ApplicationFiled: October 26, 2012Publication date: March 7, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130059066Abstract: Embodiments of the current invention include methods of forming a strontium titanate (SrTiO3) film using atomic layer deposition (ALD). More particularly, the method includes forming a plurality of titanium oxide (TiO2) unit films using ALD and forming a plurality of strontium oxide (SrO) unit films using ALD. The combined thickness of the TiO2 and SrO unit films is less than approximately 5 angstroms. The TiO2 and SrO units films are then annealed to form a strontium titanate layer.Type: ApplicationFiled: October 23, 2012Publication date: March 7, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc
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Publication number: 20130044404Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on titanium oxide, to suppress the formation of anatase-phase titanium oxide and (b) related devices and structures. A metal-insulator-metal (“MIM”) stack is formed using an ozone pretreatment process of a bottom electrode (or other substrate) followed by an ALD process to form a TiO2 dielectric, rooted in the use of an amide-containing precursor. Following the ALD process, an oxidizing anneal process is applied in a manner is hot enough to heal defects in the TiO2 dielectric and reduce interface states between TiO2 and electrode; the anneal temperature is selected so as to not be so hot as to disrupt BEL surface roughness. Further process variants may include doping the titanium oxide, pedestal heating during the ALD process to 275-300 degrees Celsius, use of platinum or ruthenium for the BEL, and plural reagent pulses of ozone for each ALD process cycle.Type: ApplicationFiled: October 22, 2012Publication date: February 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: Intermolecular, Inc.
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Publication number: 20130043454Abstract: Non-volatile resistive-switching memories formed using anodization are described. A method for forming a resistive-switching memory element using anodization includes forming a metal containing layer, anodizing the metal containing layer at least partially to form a resistive switching metal oxide, and forming a first electrode over the resistive switching metal oxide. In some examples, an unanodized portion of the metal containing layer may be a second electrode of the memory element.Type: ApplicationFiled: October 24, 2012Publication date: February 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130046404Abstract: A method for obtaining an optimized process solution from a set of design of experiments in a cost effective manner is provided. An actual experiment is performed and data from the experiments is obtained. Through statistical analysis of the data, coefficients are obtained. These coefficients are input into an experiment simulator where input parameters and conditions are combined with the coefficients to predict an output for the input parameters and conditions. From simulated results, conclusions can be drawn as to sets of input parameters and conditions providing desired results. Thereafter, physical experiments utilizing the input parameters and conditions may be performed to verify the simulated results.Type: ApplicationFiled: October 22, 2012Publication date: February 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.
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Publication number: 20130042810Abstract: A structure for independently supporting a wafer and a mask in a processing chamber is provided. The structure includes a set of extensions for supporting the wafer and a set of extensions supporting the mask. The set of extensions for the wafer and the set of extensions for the mask enable independent movement of the wafer and the mask. In one embodiment, the extensions are affixed to an annular ring which is capable of moving in a vertical direction within the processing chamber. A processing chamber, a mask, and a method for combinatorially processing a substrate are also provided.Type: ApplicationFiled: October 19, 2012Publication date: February 21, 2013Applicant: INTERMOLECULAR, INC.Inventor: INTERMOLECULAR, INC.